2005 Hyundai H-1 (Grand Starex) engine

8DO-IT YOURSELF MAINTENANCE
22CHECKING DRIVE BELTS
G180A01A-GAT CHECKING BRAKE PEDAL CLEARANCE
G180A01L
45.1 mm (1.78 in.)
You need a helper to check the brake pedal clearance. With the engine run- ning, have your helper press down on the brake pedal several times andthen hold it down with a force of about 490N (50 kg, 110 lbs). The brake pedal clearance is the distance fromthe top surface of the brake pedal to the asphalt sheeting under the floor mat. If the brake pedal clearance isnot within the limits specified in the illustration, have it inspected by your Hyundai dealer and adjusted or re-paired if necessary.
G170A01A-GAT Brake Pedal With the engine off, press down on the brake pedal several times to re-duce the vacuum in the brake booster.Then, using your hand, press downslowly on the brake pedal until you feel a change in resistance. This is the brake pedal freeplay. The freeplayshould be within the limits specified in the illustration. If it is not, have it inspected by your Hyundai dealer andadjusted or repaired if necessary.
3 ~ 8 mm (0.12 ~ 0.31 in.)
G160A01E G190A01P-GAT
G190D01P-1
Diesel (2.5 CRDi)
Diesel (2.5 TCI)
HSM396-1
Gasoline
Auto tensioner pulley COMP.pulley
Engine pulley
Power steering pulley
Generator pulley
Generator pulley Crankshaftpulley
COMP.pulley
Tensionpulley
Water pump pulley
Power steering pulley
Generator pulley
Idler pulleyWater pump pulley
Idler pulley COMP.pulley
Powersteeringpulley Autotensioner
Crankshaft pulley Idler pulley

8
DO-IT YOURSELF MAINTENANCE
23
I230A01P-GAT PARKING BRAKE LEVER STROKE Pull the parking brake lever all the way up to check the number of "clicks" that the ratchet makes. One click represents a lever movement of onenotch. The lever should move the specified number of notches for nor- mal brake application. Parking brake lever stroke; If the parking brake lever stroke is not within the standard range(5 to 7 notches), have the brake lever ad-justed at an authorized HYUNDAI dealer. D030A01P
TIRE
I150A02P-GAT Tire condition Check the tires for cuts, cracks and other damage. Replace the tires if there are deep cuts or cracks. Also check each tire for pieces of metal orpebbles.The use of worn tires can be verydangerous because of the greater chance of skidding or hydroplaning. The tread depth of the tires mustexceed 1.6 mm (0.06 in.) in order for the tires to meet the minimum re- quirement for use. If there are belt-line wear indicators on the tires, they will appear in six places on the surface of the tirethereby indicating that the tire no 1.6 mm (0.06 in.)
I090A01A
Wear indicator
Drive belts should be checked peri-
odically for proper tension and ad-justed if necessary. At the same time, belts should be examined for cracks, wear, fraying or other evidence ofdeterioration and replaced if neces- sary.
Belt routing should also be checked
to be sure there is no interferencebetween the belts and other parts of the engine. After a belt is replaced,the new belt should be adjusted again after two or three weeks to eliminate slack resulting from initial stretchingafter use.
NOTE: The drive belt tension for diesel
engine (2.5 CRDi only) is adjusted automatically.

Measurement................................................................ 9-2
Engine ........................................................................... 9-3
Lubrication Chart .......................................................... 9-4
9
VEHICLE SPECIFICATIONS
9

9
VEHICLE SPECIFICATIONS
3ENGINE
J040A06P-GAT J050A02P-GPT SISTEMA ELÉCTRICO 2.5 4D56
2,476 cc
20.5
Elec.:ATDC 9°±1°
Mech.:ATDC 7°±1° (A tropical region)
Mech.:ATDC 9°±1°
(Except a tropical region) 750 ± 100
ITEMS Engine typeTotal displacement Compression ratio Firing order Injection (or Ignition) timingIdle speed (RPM) 2.6 N/A
2,607 cc
22
1 - 3 - 4 - 2
ATDC 5°
850 ± 100DIESEL
GASOLINE (Minibus/Van) 12V-68AH MF
13.5V-110A12V-1.2 kw
* PARA UTILIZAÇÃO APENAS EM ZONAS FRIAS
GASOLINE 2.4 DOHC
2,351 cc 10

BTDC 8°± 5° 750 ± 100
2.5 CRDi
2,497 cc
17.6
-
800 ± 100
ITEMS Bateria Alternador Motor arranque DIESEL
12V-90AH MF, 100AH MF*
12V- 2.2kw
2.5 CRDi 4D56 TCI(Con A/CON) 4D56 TCI(Sen A/CON) 12V-110A 12V-110A
12V-75A

9 VEHICLE SPECIFICATIONS
4
OIL & GREASE STANDARDSAE 30 (ABOVE 0°C) SAE 20W-40 (ABOVE -10°C)SAE 15W-40 (ABOVE -15°C)SAE 10W-30 (-20°C ~ 40°C)SAE 5W-30 (-25°C ~ 40°C)SAE 0W-30 (BELOW 10°C) *1SAE 30 (0°C ~ 40°C)SAE 20W-40 (ABOVE -10°C)SAE 15W-40 (ABOVE -15°C)SAE 10W-30 (-20°C~ 40°C)SAE 5W-30 (-25°C~ 40°C)SAE 0W-30 (BELOW 10°C) *1SAE 5W-20, 5W-30SAE 10W-30 (ABOVE -18°C)SAE 15W-40 (ABOVE -13°C)SAE 20W-50 (ABOVE -7°C)
NORMAL DRIVING CONDITIONSEVERE DRIVING CONDITIONLUBRCATION CHART
J060A08P-GAT
*1. Restricted by driving condition and area.
*2. SAE 5W-20 not recommended for sustained high speed vehicle operation.
DESCRIZIONE
ENGINE OIL (DIESEL) ENGINE OIL (GASOLINE) ENGINE OIL CONSUMPTIONQUANTITY (LITER)
Engine Oil : 6.1 at Oil Pan : 4.9
Engine Oil : 7.4 at Oil Pan : 6.6 (MAX) 4.9 (MIN)
Engine Oil : 4.3 at Oil Pan : 4.0 (MAX) 3.0 (MIN)
at Oil Filter : 0.3
Max. 1L/ 1,500 km Max. 1L/ 1,000 km
API CF-4 or ABOVE API CF-4 or ABOVE ACEA B2 or B3 API CF-4 or ABOVE ACEA B4 or ABOVE API SJ, SL or ABOVE, ILSAC GF-3 or ABOVE
2.6 N/A 2.5 4D56 TCI 2.5 CRDi TCI

10INDEX
2
A ADJUSTABLE FRONT SEATS ................................1-30
AIR CONDITIONER FILTER ........................... 2-47, 8-15
AIR CONDITIONING CARE .....................................8-14
AIR CONDITIONING SYSTEM ................................2-44
ALTIMETER .............................................................. 2-18
ANTENNA ................................................................. 2-73
ANTI-LOCK BRAKE SYSTEM ................................. 3-23
APPEARANCE CARE ................................................ 5-2
ASHTRAY ................................................................. 2-36
AUDIO FAULT CODE .............................................. 2-70
AUDIO SYSTEM Cassette Tape Player Operation (H240, H280)...................................................................... 2-54, 2-65
Compact Disc Player Operation (H260, H280)
...................................................................... 2-59, 2-67
Stereo Radio Operation (H240, H260, H280) ............................................................ 2-51, 2-56, 2-62
AUTOMATIC TRANSMISSION .................................. 3-9
AUTOMATIC TRANSMISSION FLUID ....................8-17
AUXILIARY SEAT ..................................................... 1-36BBACK WARNING
SYSTEM ..................................... 3-24
BATTERY ................................................................. 8-13
BEFORE STARTING THE ENGINE .......................... 3-2
BI-LEVEL HEATI NG ................................................. 2-42
BLEEDING THE FUEL SYSTEM ............................ 4-21
BRAKE FLUID .......................................................... 8-16
BRAKE PEDAL ......................................................... 3-21
BRAKE SYSTEM ...................................................... 3-19
BULB WATTAGE ...................................................... 4-38
CCARE OF CASSETTE TAPES ................................ 2-72
CARE OF DISC ........................................................ 2-71
CARRYING CHILDREN ............................................ 1-15
CATALYTIC CONVERTER .................. ...................... 7-3
CENTRAL DOOR LOCKS ......... ...............................1-14
CHANGING A FLAT TIRE ......................................... 4-7CHANGING AND REPLACING FUSES ..................4-27
CHECKING THE DRIVE BELTS .............................. 8-22
CHECKING THE FREEPLAY................................... 8-21
CHILD PROTECTION SLIDE DOOR .......................1-15
CHILD RESTRAINT SYSTEM ..................................1-43
CIGARETTE LIGHTER ............................................. 2-27
CLUTCH FLUID ........................................................ 8-17

10
INDEX
3
D
DAY/NIGHT INSIDE REARVIEW MI RROR .............2-34
DEFROSTING/DEFOGGING ...................................2-43
DIGITAL CLOCK ...................................................... 2-37
DOOR LOCKS .......................................................... 1-12
DRINK HOLDER ....................................................... 2-35
DRIVING FOR ECONOMY ......................................3-25
DRIVING WITH ELECTRONIC DUAL-RANGE AUTOMATIC TRANSM ISSION ............................. 3-13
EEMISSION CONTROL SYSTEM ............................... 7-2
ENGINE ...................................................................... 9-3
ENGINE COMPARTMENT ......................... ................ 8-2
ENGINE COOLANT .................................................. 8-10
ENGINE COOLANT TEM PERATURE GAUGE.......2-12
ENGINE NUMBER ..................................................... 1-5
ENGINE OI L ............................................................... 8-7
ENGINE RPM ADJUSTMENT KNOB ......................2-24
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS .............. ...........................6-12
FFOUR-WHEEL DRIVE (4WD) ..................................3-15
FRONT DOOR EDGE WARNING LIGHT ...............2-25
FRONT DOOR WINDOW GLASS ...........................1-25
FRONT FOG LIGHT SWITCH .................................2-25FRONT/REAR WINDOW DEFROSTER
SWITCH .. 2-26
FUEL GAUGE ........................................................... 2-12
FUEL TANK CAPACITY ............................................. 9-2
FUSE PANEL DESCRIPTION ..................................4-40
GGENERAL CHECKS ................................................... 8-6
GOOD BRAKING PRACTICE ..................................3-22
HHAZARD WARNING SYSTEM................................ 2-26
HEADLIGHT AIMING ADJUSTMENT ......................4-29
HEADLIGHT LEVELING DEVICE SYSTEM ............2-23
HEADREST ............................................................... 1-37
HEATING AND COOLING CONTROL ....................2-38
HEATING CONTROLS ............................................. 2-42
HEIGHT ADJUSTABLE FRONT SEAT SHOULDER BELT ...................................................................... 1-41
HIGH-MOUNTED REAR STOP LIGHT ...................2-25
HOLD OPEN LOCK SYSTEM................................. 1-13
HOOD RELEASE ..................................................... 1-23
HORN ........................................................................ 2-37

10INDEX
4
I IF THE ENGINE OVERHEATS ................................ 4-25
IF THE ENGINE WILL NOT START .......................4-23
IF YOU HAVE A FLAT TIRE ..................................... 4-6
IGNITION SWITCH .................................................... 3-3
ILLUMINATED IGNITION SWITCH .........................1-11
IMMOBILIZER SYSTEM ............................................ 1-6
INCLI NOMETER ....................................................... 2-17
INSTALLATION OF ACCESSORIES ......................... 1-4
INSTRUMENT CLUSTER AND
INDICATOR LIGHTS ............................................... 2-2
INSTRUMENTS PANEL LIGHT CONTROL (RHEOSTAT) ......................................................... 2-24
INTERIOR LIGHT ..................................................... 2-28
J
JACK ........................................................................... 4-2JUMP STARTING ..................................................... 4-24
K
KEYS ........................................................................... 1-6 KEY POSITI ONS ........................................................ 3-3
L
LOADING .................................................................. 3-22
LOCKING DIFFERENTIAL ....... ................................3-31
LUBRICATION CHART .............................................. 9-4 MMAINTENANCE INTERVALS
..................................... 6-2
MAKING A FLAT SEAT .... .......................................1-36
MANUAL TRANSMISSION .................. ...................... 3-7
MEASUREMENT ........................................................ 9-2MULTI-FUNCTION LIGHT SWITCH Daytime Running Lights .................... ..................... 2-20
Headlight Flasher ................................................... 2-20
Headlight Switch .................................................... 2-19
High-beam Switch .................................................. 2-20
Lane Change Si gnal .............................................. 2-19
Parking Light Auto Cut .................. ........................ 2-20
Turn Signal Switch................................................. 2-19
MULTIMETER Altimeter ................................................................. 2-18
Inclinometer ............................................................ 2-17
Thermometer .......................................................... 2-17
OODOMETER/TRIP ODOMETER ..............................2-14
OPERATING THE SUNROOF SYSTEM .................2-31
OUTSIDE REARVIEW MIRROR ..............................2-34
OUTSIDE REARVIEW MIRROR HEATER ..............2-35
OVERDRIVE SWITCH ............................................. 3-12
OVERHEAD AIR COND ITIONING........................... 2-47