2005 Hyundai Coupe fuel pump

1FEATURES OF YOUR HYUNDAI
2FUEL RECOMMENDATIONS
B010A03A-GAT Use Unleaded Gasoline For Europe – For the optimal vehicle
performance, we recommend you to use unleaded gasoline with an octanerating of RON (Research Octane Num- ber) 95 /AKI (Anti Knock Index) 91 or higher.You may use unleaded gasoline with an octane rating of RON 91~94/AKI 87~90 but it may result in slight performancereduction of the vehicle. Except Europe – Unleaded gasoline
with a Pump Octane Rating of 87 (Re- search Octane Number 91) or higher must be used in Hyundai vehicle. If leaded gasoline is used, it will causethe catalytic converter to become inef-fective and the emission control sys- tem to malfunction. This can also result in increased main-tenance expense. To avoid accidental use of leaded fuel, the large nozzle used with leaded gasoline at servicestations can not be inserted into fuel tank opening of Hyundai vehicle. NOTE:
o For some countries, Hyundai
vehicles are designed to use leaded gasoline. When you are going to use leaded gasoline,ask to Hyundai dealer whether leaded gasoline in your vehicle is available or not.
o Octane Rating of leaded gaso- line is same with unleaded one. B010B01A-AAT What About Gasohol? Gasohol (a mixture of 90% unleaded gasoline and 10% ethanol or grainalcohol) may be used in your Hyundai. However, if your engine develops driveability problems, the use of 100%unleaded gasoline is recommended. Fuels with unspecified quantities of alcohol, or alcohols other than ethanol,should not be used.
B010D01S-AAT Do not Use Methanol Fuels containing methanol (wood al- cohol) should not be used in your Hyundai. This type of fuel can reducevehicle performance and damage com- ponents of the fuel system.
CAUTION:
Your Hyundai's New Vehicle Lim- ited Warranty may not cover dam-age to the fuel system and perfor- mance problems that are caused by the use of methanol or fuels con-taining methanol.
!
B010A01GK

1FEATURES OF YOUR HYUNDAI
44
!
B260J01S-GAT
Charging System Warn- ing Light
The charging system warning light should come on when the ignition isturned on, then go out when the engine is running. If the light stays on while the engine is running, there is a malfunc-tion in the electrical charging system. If the light comes on while you are driv- ing, stop, turn off the engine and checkunder the hood. First, make certain the generator drive belt is in place. If it is, check the tension of the belt.And then, have the system checked by your Hyundai dealer.
CAUTION:
If the drive belt (generator belt) isloose, broken, or mission while the vehicle is driving, there may be aserious malfunction, engine could overheat because this belt also drives the water pump.
B260M01A-AAT Low Fuel Level Warning Light
The low fuel level warning light comes on when the fuel tank is approaching empty. When it comes on, you should add fuel as soon as possible. Drivingwith the fuel level warning light on or with the fuel level below "E" can cause the engine to misfire and damage thecatalytic converter.
B260L01A-GAT
Door Ajar Warning Light
The door ajar warning light warns youthat a door is not completely closed.
B260B01JM-AATSRS (Airbag) Service Re- minder Indicator (SRI)(If installed)
The SRS service reminder indicator (SRI) comes on for about 6 seconds after key is turned to the "ON" positionor after the engine is started, after which it will go out. This light also comes on when the SRS is not working properly. If the SRI does not come on, or continuously remainson after operating for about 6 seconds when you turned the ignition key to the "ON" position or started the engine, orif it comes on while driving, have the SRS inspected by an authorized Hyundai Dealer.
B260K01F-AAT Tail Gate Open Warning Light
This light remains on unless the tail gate is completely closed and latched.

5VEHICLE MAINTENANCE REQUIREMENTS
4
75 60R I I I I
See Note (1) See Note (2) See Note (3) See Note (4)
NO.
1 2 3 4 5 6 7 8 9
1011
F030A01A-GAT The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for all vehicle services to protect your warranty. Where both mileage and time are shown, the frequency of service is determined by whichever occurs first. F030B05GK-GAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.105
84
R I I I I 120
96
R I
R I I I
R
I
9072
R II I
R I I
R R
60 48
R I
R I I I I
R
I
45 36
R II I I
R
30 24
R I I I I
R
I
15 12
R I I I I
KILOMETERS X 1000 MONTHS
SCHEDULED MAINTENANCE
DESCRIPTION ENGINE CONTROL SYSTEM MAINTENANCE ENGINE OIL & FILTER DRIVE BELT FUEL FILTER (MPI) FUEL LINES, FUEL HOSES & CONNECTIONS TIMING BELT VAPOR HOSE & FUEL FILLER CAP CRANKCASE VENTILATION HOSES AIR CLEANER FILTER SPARK PLUGS (NICKEL COATED) SPARK PLUGS (PLATINUM COATED) SPARK PLUGS (IRIDIUM COATED) VALVE CLEARENCE (2.0L) FUEL TANK AIR FILTER
Note : (1) FOR EVERY 40,000 KM: "R"
(2) FOR EVERY 100,000 KM: "R"
(3) FOR EVERY 160,000 KM: "R"
(4) FOR EVERY 96,000 KM OR 48 MONTHS, WHICHEVER OCCURS FIRST : "I"
1.6 DOHC/2.0 DOHC CVVT (ALT, W/PUMP, P/STR'G) 2.7 V6 (AUTO-TENSIONER, ALT, P/STR'G, A/CON)

6
DO-IT-YOURSELF MAINTENANCE
41
PROTECTED COMPONENTS
Generator(1.6L/2.0L) BCM BOX(Tail lamp relay,Power connector,Fuse(2,7,12,13,19,20,24))Condenser fan relayRadiator fan relayEngine control relay, Fuel pump relay, A/T control relay, Generator,ECM(1.6L/2.7L),PCM(2.0L) Ignition switch,Start relayABS/ESP control module,ESP Air bleeding connectorABS/ESP control module,ESP Air bleeding connectorBlower relayInjector Oxygen sensor,Camshaft position sensor, Idle speed control actuator DRL control moduleFront fog lamp relayTCM(2.7L),ECM(2.7L/1.6L)Horn relay,A/C relay Head lamp relay(High) Head lamp relay(Low)
FUSERATING 120A50A 30A30A 30A 30A 40A40A30A 15A 10A15A15A10A15A 15A 15A
DESCRIPTION
BATTBATT
COND RAD ECU
IGN
ABS 1 ABS 2
BLOWER INJ
SNSR DRL
F/FOG ECU
HORN,A/CON H/LP (HI)
H/LP (LO)

9 VEHICLE SPECIFICATIONS
2
4395(173)
1760(69.3) 1330(52.4)2530(99.6) 1490(58.7) 1490(58.7)
J010A01GK-GAT MEASUREMENT
Overall length Overall widthOverall height (unladen) Wheel base Wheel tread FrontRear
Type Wheel free play Rack strokeOil pump type Rack and pinion0 ~ 30 mm (0 ~ 1.18 in.) 132 mm (5.20 in.) Vane type
J060A01F-AAT FUEL SYSTEM
J020A01GK-GAT POWER STEERING J030A01GK-GATTIRE
Option
J040A03GK-GAT ELECTRICAL
Item Battery Alternator
mm (in.)
Fuel tank
capacity Imp.gal
12 2.7L
MF 68AH
120A
195/65 R15, 205/55 R16, 215/45 R17
2.0L
MF 68AH 90A
J050A01GK-GAT BRAKE
Dual hydraulic with brake booster Ventilated disc Solid discCable
Type Front brake type Rear brake typeParking brake
US.gal
14.5Liter55
J035A01GK-GAT SPARE TIRE
Standard T125/70 R16 (Temporary)
1.6L
MF 60AH
90A

1CONTROLS AND EQUIPMENT
2FUEL RECOMMENDATIONS
B010A02A-EAT THIS VEHICLE MUST ONLY BE OP- ERATED WITH UNLEADED FUEL.SERIOUS DAMAGE WILL RESULTFROM THE USE OF LEADED FUEL. For the optimal vehicle performance, we recommend you to use unleaded gasoline with an octane rating of RON(Research Octane Number) 95 /AKI (Anti Knock Index) 91 or higher. To prevent accidental charging of the fuel tank with leaded fuel, a smalldiameter filler neck along with a restrictor flap are fitted to ensure that only unleaded fuel pump nozzles mayenter the filler neck. However, care must be exercised when refuelling the vehicle tank from fuel cans or by meansof a funnel that the fuel being used is unleaded. The use of leaded fuel in this vehiclewill result in irreversible pollution of the catalyst element. Such pollution will prevent correct operation of the cata-lyst and give rise to increased operating temperatures leading to the catalyst element melting and restricting the ex-haust flow along with an increase in exhaust emission levels.
!
B010A02GK
UNLEADED
FUEL ONLY ZB010C1-E "Alternative fuels" Fuels which contain methanol or etha- nol must not be used. ZB010F2-A Fuels for Cleaner Air To help contribute to cleaner air, Hyundai recommends that you use fuels treated with detergent additives, which help to prevent deposit forma-tion in the engine. These fuels will help the engines run cleaner and increase the Emission Control System perfor-mance.
ZB010D1-E Operation in Foreign Countries Drivers of vehicles which are to be operated in foreign countries must satisfy themselves that:
o The vehicle meets all local regula-
tions with respect to insurance, specifications etc..
o The correct types and grades of fuel
are available for satisfactory opera-tion of the vehicle.
CAUTION:
The vehicle warranty will not ex- tend to damage arising from the use of incorrect fuels.
gkfluk-1a.p65 11/21/2005, 2:56 PM
2

1CONTROLS AND EQUIPMENT
42
!
SB210M1-E
CHARGING SYSTEM WARNING LAMP
The charging system warning lamp should illuminate when the ignitionswitch is turned to the "ON" position and should be extinguished when the engine is started. If the lamp fails toilluminate when the ignition is turned "ON" or fails to extinguish after starting the engine, the nearest Hyundai dealershould be contacted. If the lamp illumi- nates whilst the vehicle is being driven, stop the vehicle as soon as it is safe todo so and check the condition of the alternator drive belt. If the belt is in place and the tension is satisfactory,the advice of a Hyundai authorised repairer should be sought.
CAUTION:
If the drive belt (generator belt) is loose, broken, or missing while thevehicle is driving, there may be a serious malfunction, engine could overheat because this belt alsodrives the water pump.
SB210P1-E LOW FUEL LEVEL WARNING LAMP
The low fuel warning lamp serves to warn the driver that the remaining fuelquantity is approximately 9 litres and that the vehicle should be refuelled. If the vehicle is driven for an extendedperiod with the low fuel warning lamp illuminated there exists a possibility that misfiring due to fuel shortage mayoccur. This situation must be avoided to prevent damage to the catalyst oc- curring.
SB2100I-E
DOOR OPEN (AJAR) WARNING LAMP
The door ajar warning lamp indicates that a door is not correctly closed.Ensure that the lamp is extinguished prior to driving the vehicle.
B260B01JM-EATSRS (Airbag) Service Re- minder Indicator (SRI)(Not all models)
The SRS service reminder indicator (SRI) comes on for aproximately 6 seconds after key is turned to the "ON"position or after the engine is started, after which it will go out. This light also comes on when the SRS is not working properly. If the SRI does not come on, or continuously remainson after operating for about 6 seconds when you turned the ignition key to the "ON" position or started the engine, orif it comes on while driving, have the SRS inspected by a Hyundai authorised repairer.
SB210N2-E HATCHBACK DOOR OPEN WARNING LAMP
The hatchback door warning lamp in- dicates when the hatchback door isopen or is not fully closed. Ensure that the lamp has extinguished prior to driving the vehicle.
gkfluk-1a.p65 11/21/2005, 2:56 PM
42

3 IN CASE OF EMERGENCY
2IF THE ENGINE WILL NOT START
!
SD020A1-E Seek assistance from the nearest Hyundai authorised repairer with regard to the method of ignition and fuel sys- tem diagnosis.
WARNING:
If the engine refuses to start, noattempt should be made to push ortow start the vehicle. Vehicles with automatic transaxle or fuel injec- tion will not be able to be started in this manner since no drive is trans- mitted through the automatictransaxle whilst the engine is not running, and in the case of fuel injected derivatives, the fuel pumpwill not operate under tow start conditions. In addition, if the ve- hicle is equipped with an exhaustcatalyst, damage to the catalyst may result if the vehicle is tow started. SD020B1-E IF THE ENGINE CANNOT BE CRANKED
1. If the vehicle is fitted with manual
transaxle, ensure that the clutch pedal is depressed whilst cranking the engine. If the vehicle is fittedwith automatic transaxle, ensure that the transaxle selector is at the "P" or"N" position.
2. Check the battery terminals and connections to ensure that theseare clean and also tight.
3. If the ignition warning lamps dim when the engine is cranked and thebattery terminals have beenchecked, a discharged battery is indicated. D010B01GK
4. Do not attempt to push or tow start
the vehicle, refer to "Jump Starting" for information regarding engine starting when the battery is dis- charged.
gkfluk-3.p65 11/21/2005, 3:02 PM
2