2005 DODGE SPRINTER oil

MAINTENANCE SCHEDULES 267
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SPECIAL MAINTENANCE REQUIREMENTSIf bodies built by manufacturers other than
DaimlerChrysler Corporation are fitted to the vehicle, the
maintenance requirements and lubrication intervals
specified by the body manufacturer must be adhered to,
in addition to all standard maintenance requirements.Brake FluidOnly use brake fluids approved by the manufacturer
(DOT 4 plus). Information about brake fluids is
available from your Sprinter Dealer.CoolantHave the corrosion inhibitor/antifreeze concentration
in the coolant checked before the onset of winter (once
a year in countries with h igh prevailing temperatures).
Have the coolant renewed every five years or 100,000
miles.Dust Filter for Heating/Ventilation ReplacementThe dust filter and the tailgate interior filter are
renewed during routine maintenance service.
However, if operating conditions are dusty, these
filters should be renewed more frequently.
ENGINE OIL CHANGE AND FILTER
REPLACEMENTIn a minimum, change the engine oil and oil filter once
a year - even if the vehicle mileage per year is extremly
low. For standard oil service schedules, please see the
chapter oil service and maintenance service.Once a YearSelect the viscosity of the engine oil (SAE classes)
according to the outside air temperature.
Only use engine oil approved by DaimlerChrysler
Corporation if following the ASSYST system
guidelines.
Information is available from your Sprinter Dealer.
If the fuel used has a sulphur content exceeding 0.05 %
by weight, the service interval s should be split in half.
If the sulphur content of the fuel used is between 0.3%
and 0.8% by weight, the service intervals should be
split in half (i.e. every 5,000 miles instead of every
10,000 miles).

268 MAINTENANCE SCHEDULES
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SCOPE OF WORK FOR MAINTENANCE SERVICE
Oil ServiceOil change
Engine:
Oil change and filter replacement
Check fluid levels of the following system, refill as
necessary.
If fluid is lost, trace and eliminate cause – as a separate
order.
Power-assisted steering
Lubrication work:
Trailer tow hitch (original equipment)
Maintenance
ASSYST maintenance computer reset Function check
Signalling system,
warning and indicator lamps
Headlamps, exterior lighting
Windscreen wipers,
windscreen washer system
Check for leaks and damage.
Check for abrasion points and ensure that
lines are correctly routed!
All assemblies:
Engine, transmission, transfer case, front axle, rear
axle, steering, power steering pump
All lines and hoses, sensor cables
Rubber boots on front axle drive shafts,
rubber boots on front axle suspension ball joints, shock
absorbers

270 MAINTENANCE SCHEDULES
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Additional Maintenance WorkAutomatic transmission once only at 80,000 miles/
128000km
Oil and filter change
During every second maintenance service
Air cleaner without maintenance indicator:
Air cleaner filter element renewal
Check poly-V-belt for wear and signs of damage
During every sixth maintenance service
Rear axle
Additional Maintenance Work After ... YearsEvery 2 years
Change brake fluid
Every 3 years
Air cleaner filter element renewal
(note installation date
)
Every 15 years or 100,000 miles
Coolant renewal
Note coolant composition

280 INDEXClock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Comfort Tire Pressures . . . . . . . . . . . . . . . . . . . . . . . . 178
Compartments in Front Doors. . . . . . . . . . . . . . . . . . . 86
Constant RPMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Consumer Assistance Be Reasonable with Request . . . . . . . . . . . . . . . . . 272
If You Need Assistance . . . . . . . . . . . . . . . . . . . . . 272
Prepare a List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
Prepare for the Appointment . . . . . . . . . . . . . . . . 272
Coolant Level Indicator Lamp . . . . . . . . . . . . . . . . . . 106
Coolant Temperature Gauge . . . . . . . . . . . . . . . . . . . 101
Coolant, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Cooling System, Engine . . . . . . . . . . . . . . . . . . . . . . . 223
Corrosion Protection . . . . . . . . . . . . . . . . . . . . . . . . . . 231
Cup Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85DDe-Fogging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Dehumidification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
De-Icing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Diesel Fuels for Use at Very Low Temperatures . . 180
Displaying Engine Oil Level . . . . . . . . . . . . . . . . . . . 113
Doors Front Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Rear Cargo Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Sliding Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Draining Fuel Filter with Water Separator . . . . . . . 184
Driver’s Airbag. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Driving Safety Systems . . . . . . . . . . . . . . . . . . . . . . . . 160
EElectric Sun Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Electrical Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238 Fuse and Relay Optional Equipment . . . . . . . . . . 242
Fuse, Relay, and Diode Assignments - Optional
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
Relay Assignment, Standard Equipment . . . . . . 242
Standard Fuse and Relay Equipment. . . . . . . . . . 239
Electrical Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Electronic Brake Force Distribution . . . . . . . . . . . . . 164
Electronic Brake Force Distribution Lamp . . . . . . . . 157
Electronic Stability Program . . . . . . . . . . . . . . . . . . . 166
Emission Label, Vehicle/Engine . . . . . . . . . . . . . . . . . . 7
Emission Related Component . . . . . . . . . . . . . . . . . . 218
Emissions Control System . . . . . . . . . . . . . . . . . . . . . 192
Engine Break-in Recommendations . . . . . . . . . . . . . . 52

INDEX 281
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Engine Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
Engine Control Unit Indicator Lamp . . . . . . . . . . . . 107
Engine Coolant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Engine Cooling System . . . . . . . . . . . . . . . . . . . . . . . . 223
Engine Oil Consumption . . . . . . . . . . . . . . . . . . . . . . . 53
Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221Indicator in Instrument Cluster . . . . . . . . . . . . . . 115
Engine Oil Level - Display in Instrument Cluster . 112
Engine Oil Level Indicator Lamp . . . . . . . . . . . . . . . 105
Engine Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Engine oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Engine Speed, Maximum . . . . . . . . . . . . . . . . . . . . . . 142
Engine, Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Exhaust Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Exhaust Gas, Inhalation of . . . . . . . . . . . . . . . . . . 54, 192FFax Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Fog Lamp Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Folding Seat at Partition . . . . . . . . . . . . . . . . . . . . . . . . 63
Fording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Front Seat Passenger Airbag . . . . . . . . . . . . . . . . . . . . 48 Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
Fuel Filter with Water Separator . . . . . . . . . . . . . . . . 180
Fuel Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Fuel Tank Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Bleeding the Diesel Fuel System . . . . . . . . . . . . . . 185
Diesel Fuels for Use at Ve ry Low Temperatures 180
Draining Fuel Filter with Water Separator . . . . . 184
Fuel Filter with Water Separator . . . . . . . . . . . . . 180
Fuel Tank Capacity . . . . . . . . . . . . . . . . . . . . . . . . . 182
Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Fuse and Relay Optional Equipment . . . . . . . . . . . . 242
Fuse, Relay, and Diode Assignments - Optional
Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
Fuses, Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
GGear Selector Lever Position . . . . . . . . . . . . . . . . . . . 147
Glove Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Lockable Glove Compartment . . . . . . . . . . . . . . . . 86HHazard Warning Flasher Switch . . . . . . . . . . . . . . . . 196
Head Restraint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

282 INDEXHeadlamp Range Control. . . . . . . . . . . . . . . . . . . . . . . 68
Headlamps, taillamps, turn signal lenses . . . . . . . . 234
Heated Rear Window . . . . . . . . . . . . . . . . . . . . . . . . . 121
Heater, Seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116, 118
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Hydroplaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175IIgnitionLock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Starter Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Immobilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Indicator Lamp Symbols . . . . . . . . . . . . . . . . . . . . . . 108
Inhalation of Exhaust Gas . . . . . . . . . . . . . . . . . . . . . . 54
Installing a Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Instrument and Display Lighting . . . . . . . . . . . . . . . . 97
Instrument Cluster Battery Charge Indicator Lamp . . . . . . . . . . . . . . 104
Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Coolant Level Indicator Lamp . . . . . . . . . . . . . . . 106
Coolant Temperature Gauge. . . . . . . . . . . . . . . . . 101
Engine Control Unit Indicator Lamp . . . . . . . . . . 107 Engine Oil Level Indicator Lamp . . . . . . . . . . . . . 105
Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Trip Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Water in Fuel Indicator Lamp . . . . . . . . . . . . . . . . 104
Instrument Cluster and Indicator Lamps. . . . . . . . . . 91
Instruments and Controls . . . . . . . . . . . . . . . . . . . . . . . 89
Interior Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Cargo Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Driver and Rear-Seat Passenger/Cargo Area. . . . 69
Interior Sensor Protection . . . . . . . . . . . . . . . . . . . . 69
Reading Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Intervals, Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 265
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Intrument Cluster Fuel Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
JJack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Jump Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209LLamps Acceleration Skid Control . . . . . . . . . . . . . . . . . . . 164

INDEX 283
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Acceleration Skid Control Warning Lamp . 143, 166
Additional Brake Lamp . . . . . . . . . . . . . . . . . . . . . 252
Anti-Lock Brake System (ABS) Indicator Lamp. 161
Battery Charge Indicator Lamp . . . . . . . . . . . . . . 104
Brake Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Brake System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Coolant Level Indicator Lamp . . . . . . . . . . . . . . . 106
Electronic Brake Force Distribution . . . . . . . . . . . 157
Engine Control Unit Indicator Lamp . . . . . . . . . . 107
Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Engine Oil Level Indicator Lamp . . . . . . . . . . . . . 105
Exit Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Indicator Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
License Plate Lamp . . . . . . . . . . . . . . . . . . . . . . . . . 252
Reading Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
Reserve Fuel Indicator Lamp . . . . . . . . . . . . . . . . 103
Seat Belt Warning Lamp . . . . . . . . . . . . . . . . . . . . . 44
Side-Marker Lamp . . . . . . . . . . . . . . . . . . . . . . . . . 253
SRS Malfunction Indicator Lamp . . . . . . . . . . . . . . 49
Taillamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
Water in Fuel Indicator Lamp . . . . . . . . . . . . . . . . 104 Lifting Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Lighter, Cigar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Lighting, Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Lock, Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Locking, Central . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Lumbar Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
MMaintenance Computer . . . . . . . . . . . . . . . . . . . . . . . 110
Maintenance Intervals . . . . . . . . . . . . . . . . . . . . . . . . . 265
Maintenance Schedules
Additional Maintenance Work After ... Years . . 270
Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
Dust Filter for Heating/Ventilation Replacement . .
267
Engine Oil Change and Filter Replacement . . . . 267
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Oil Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
Once a Year . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
Regular Check-Ups . . . . . . . . . . . . . . . . . . . . . . . . . 266
Scope of Work for Maintenance service . . . . . . . 268