266 MAINTENANCE SCHEDULES
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MAINTENANCE - WITH ASSYST MAINTENANCE
COMPUTERASSYST provides you with information on the best
possible timing for maintenance work.
When the next maintenance service is due, this will be
indicated in the multi-function display with the
symbol
9 Oil service and fuel filter replacement
9 Maintenance service - displayed in km/miles
or days.
9
If the display shows the number of days, the symbol
È will also appear in the multi-function display.
You should have the maintenance performed within
the stated period/distance.
The service indicator will be reset by your Sprinter
Dealer after an oil service and/or maintenance service
has been performed.
REGULAR CHECK-UPSTo maintain the safe operation of your vehicle, it is
recommended that you perform the following tasks on
a regular basis (i.e., weekly or whenever the vehicle is
refueled). Check:
Engine oil level
Brake system, clutch mechanism – fluid level
Battery – acid level
Windshield washer system and headlamp cleaning
system – fluid level
Mechanical assemblies (e. g. ,engine, transmission, etc.) – check for leaks
Condition of tires and tire pressures
All exterior lights
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SCOPE OF WORK FOR MAINTENANCE SERVICE
Oil ServiceOil change
Engine:
Oil change and filter replacement
Check fluid levels of the following system, refill as
necessary.
If fluid is lost, trace and eliminate cause – as a separate
order.
Power-assisted steering
Lubrication work:
Trailer tow hitch (original equipment)
Maintenance
ASSYST maintenance computer reset Function check
Signalling system,
warning and indicator lamps
Headlamps, exterior lighting
Windscreen wipers,
windscreen washer system
Check for leaks and damage.
Check for abrasion points and ensure that
lines are correctly routed!
All assemblies:
Engine, transmission, transfer case, front axle, rear
axle, steering, power steering pump
All lines and hoses, sensor cables
Rubber boots on front axle drive shafts,
rubber boots on front axle suspension ball joints, shock
absorbers
270 MAINTENANCE SCHEDULES
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Additional Maintenance WorkAutomatic transmission once only at 80,000 miles/
128000km
Oil and filter change
During every second maintenance service
Air cleaner without maintenance indicator:
Air cleaner filter element renewal
Check poly-V-belt for wear and signs of damage
During every sixth maintenance service
Rear axle
Additional Maintenance Work After ... YearsEvery 2 years
Change brake fluid
Every 3 years
Air cleaner filter element renewal
(note installation date
)
Every 15 years or 100,000 miles
Coolant renewal
Note coolant composition
278 INDEXASSYST Maintenance Computer . . . . . . . . . . . . . . . 110
Automatic Lock Feature . . . . . . . . . . . . . . . . . . . . . . . . 19
Automatic Transmission . . . . . . . . . . . . . . . . . . . . . . 145Accelerator Position . . . . . . . . . . . . . . . . . . . . . . . . 146
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Gear Selector Lever Position . . . . . . . . . . . . . . . . . 147
Maneuvering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Selector Lever Manually Unlocking. . . . . . . . . . . 150
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Auxiliary Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Auxiliary Heat Exchanger . . . . . . . . . . . . . . . . . . . . . 137
Auxiliary Heater Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Timer Auxiliary Heater (Water and Air Heater) 132
Tips for Coping with Problems . . . . . . . . . . . . . . 138BBatteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227Charging the Battery . . . . . . . . . . . . . . . . . . . . . . . 228
Disconnecting the Battery . . . . . . . . . . . . . . . . . . . 227
Reconnecting the Battery . . . . . . . . . . . . . . . . . . . . 228
Replacing Batteries in Remote Keyless Entry . . . . 22
Battery Charge Indicator Lamp . . . . . . . . . . . . . . . . . 104 Belt Tensioners
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Belt Tensioners and Airbag . . . . . . . . . . . . . . . . . . . . . 49
Bleeding the Diesel Fuel System . . . . . . . . . . . . . . . . 185
Body Builder Guideline . . . . . . . . . . . . . . . . . . . . . . . 193
Brake Assist System (BAS) . . . . . . . . . . . . . . . . . . . . . 169
Brake fluid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Brake Fluid Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . 222
Brake Indicator Lamp . . . . . . . . . . . . . . . . . . . . . . . . . 157
Brake Pad Wear Indicator. . . . . . . . . . . . . . . . . . . . . . 156
Brake System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 Fluid Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
Brake System, Anti-Lock . . . . . . . . . . . . . . . . . . . . . . 162
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Service Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Bulbs Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 245
Front Lamp Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
CCapacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
Care of Vehicle
INDEX 287
10
Switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Towing Protection and Passenger Compartment
Protection Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Towing the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . 211 If the Engine is Damaged. . . . . . . . . . . . . . . . . . . . 212
If the Front Axle is Damaged . . . . . . . . . . . . . . . . 212
If the Rear Axle is Damaged . . . . . . . . . . . . . . . . . 212
If the Transmission is Damaged . . . . . . . . . . . . . . 212
Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Attaching a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . 188
Checking Weights of Vehicle and Trailer . . . . . . 188
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . 186
Loading a Trailer. . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Parking a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Towing a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Trailer Hitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Vehicle and Trailer Weights . . . . . . . . . . . . . . . . . 187
Transmission, Automatic . . . . . . . . . . . . . . . . . . . . . . 145
Trip Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Two Way Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
UUsing the Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203VVehicle / Engine Emission Label . . . . . . . . . . . . . . . . . 7
Vehicle Alteration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Vehicle and Trailer Weights . . . . . . . . . . . . . . . . . . . . 187
Vehicle Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Vehicle Safety Certification Label . . . . . . . . . . . . . . . . . 6
Vehicle Tool Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Vehicle Washing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Ventilation, Heating . . . . . . . . . . . . . . . . . . . . . . . . . . 116WWading Capability. . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Warning Buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . 100, 153
Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . 5
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . 275
Water in Fuel Indicator Lamp . . . . . . . . . . . . . . . . . . 104
Wheels and Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Window Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
Window Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74