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266 MAINTENANCE SCHEDULES
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MAINTENANCE - WITH ASSYST MAINTENANCE
COMPUTERASSYST provides you with information on the best
possible timing for maintenance work.
When the next maintenance service is due, this will be
indicated in the multi-function display with the
symbol
9 Oil service and fuel filter replacement
9 Maintenance service - displayed in km/miles
or days.
9
If the display shows the number of days, the symbol
È will also appear in the multi-function display.
You should have the maintenance performed within
the stated period/distance.
The service indicator will be reset by your Sprinter
Dealer after an oil service and/or maintenance service
has been performed.
REGULAR CHECK-UPSTo maintain the safe operation of your vehicle, it is
recommended that you perform the following tasks on
a regular basis (i.e., weekly or whenever the vehicle is
refueled). Check:
Engine oil level
Brake system, clutch mechanism – fluid level
Battery – acid level
Windshield washer system and headlamp cleaning
system – fluid level
Mechanical assemblies (e. g. ,engine, transmission, etc.) – check for leaks
Condition of tires and tire pressures
All exterior lights
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MAINTENANCE SCHEDULES 267
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SPECIAL MAINTENANCE REQUIREMENTSIf bodies built by manufacturers other than
DaimlerChrysler Corporation are fitted to the vehicle, the
maintenance requirements and lubrication intervals
specified by the body manufacturer must be adhered to,
in addition to all standard maintenance requirements.Brake FluidOnly use brake fluids approved by the manufacturer
(DOT 4 plus). Information about brake fluids is
available from your Sprinter Dealer.CoolantHave the corrosion inhibitor/antifreeze concentration
in the coolant checked before the onset of winter (once
a year in countries with h igh prevailing temperatures).
Have the coolant renewed every five years or 100,000
miles.Dust Filter for Heating/Ventilation ReplacementThe dust filter and the tailgate interior filter are
renewed during routine maintenance service.
However, if operating conditions are dusty, these
filters should be renewed more frequently.
ENGINE OIL CHANGE AND FILTER
REPLACEMENTIn a minimum, change the engine oil and oil filter once
a year - even if the vehicle mileage per year is extremly
low. For standard oil service schedules, please see the
chapter oil service and maintenance service.Once a YearSelect the viscosity of the engine oil (SAE classes)
according to the outside air temperature.
Only use engine oil approved by DaimlerChrysler
Corporation if following the ASSYST system
guidelines.
Information is available from your Sprinter Dealer.
If the fuel used has a sulphur content exceeding 0.05 %
by weight, the service interval s should be split in half.
If the sulphur content of the fuel used is between 0.3%
and 0.8% by weight, the service intervals should be
split in half (i.e. every 5,000 miles instead of every
10,000 miles).
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268 MAINTENANCE SCHEDULES
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SCOPE OF WORK FOR MAINTENANCE SERVICE
Oil ServiceOil change
Engine:
Oil change and filter replacement
Check fluid levels of the following system, refill as
necessary.
If fluid is lost, trace and eliminate cause – as a separate
order.
Power-assisted steering
Lubrication work:
Trailer tow hitch (original equipment)
Maintenance
ASSYST maintenance computer reset Function check
Signalling system,
warning and indicator lamps
Headlamps, exterior lighting
Windscreen wipers,
windscreen washer system
Check for leaks and damage.
Check for abrasion points and ensure that
lines are correctly routed!
All assemblies:
Engine, transmission, transfer case, front axle, rear
axle, steering, power steering pump
All lines and hoses, sensor cables
Rubber boots on front axle drive shafts,
rubber boots on front axle suspension ball joints, shock
absorbers
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270 MAINTENANCE SCHEDULES
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Additional Maintenance WorkAutomatic transmission once only at 80,000 miles/
128000km
Oil and filter change
During every second maintenance service
Air cleaner without maintenance indicator:
Air cleaner filter element renewal
Check poly-V-belt for wear and signs of damage
During every sixth maintenance service
Rear axle
Additional Maintenance Work After ... YearsEvery 2 years
Change brake fluid
Every 3 years
Air cleaner filter element renewal
(note installation date
)
Every 15 years or 100,000 miles
Coolant renewal
Note coolant composition
Page 283 of 288

INDEX 283
10
Acceleration Skid Control Warning Lamp . 143, 166
Additional Brake Lamp . . . . . . . . . . . . . . . . . . . . . 252
Anti-Lock Brake System (ABS) Indicator Lamp. 161
Battery Charge Indicator Lamp . . . . . . . . . . . . . . 104
Brake Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Brake System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Coolant Level Indicator Lamp . . . . . . . . . . . . . . . 106
Electronic Brake Force Distribution . . . . . . . . . . . 157
Engine Control Unit Indicator Lamp . . . . . . . . . . 107
Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Engine Oil Level Indicator Lamp . . . . . . . . . . . . . 105
Exit Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Indicator Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
License Plate Lamp . . . . . . . . . . . . . . . . . . . . . . . . . 252
Reading Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
Reserve Fuel Indicator Lamp . . . . . . . . . . . . . . . . 103
Seat Belt Warning Lamp . . . . . . . . . . . . . . . . . . . . . 44
Side-Marker Lamp . . . . . . . . . . . . . . . . . . . . . . . . . 253
SRS Malfunction Indicator Lamp . . . . . . . . . . . . . . 49
Taillamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
Water in Fuel Indicator Lamp . . . . . . . . . . . . . . . . 104 Lifting Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Lighter, Cigar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Lighting, Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Lock, Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Locking, Central . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Lumbar Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
MMaintenance Computer . . . . . . . . . . . . . . . . . . . . . . . 110
Maintenance Intervals . . . . . . . . . . . . . . . . . . . . . . . . . 265
Maintenance Schedules
Additional Maintenance Work After ... Years . . 270
Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
Dust Filter for Heating/Ventilation Replacement . .
267
Engine Oil Change and Filter Replacement . . . . 267
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Oil Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
Once a Year . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
Regular Check-Ups . . . . . . . . . . . . . . . . . . . . . . . . . 266
Scope of Work for Maintenance service . . . . . . . 268
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