2005 DODGE SPRINTER light

INTRODUCTION 7
1
Sample Incomplete Vehicle Certification Label
(Label 1)
Sample Type Plate (Label 2)
VEHICLE / ENGINE EMISSION LABEL, SAMPLE
AND LOCATIONLocation: on valve cover of the engine
Sample:
Important Engine Information
This is a LOW EMISSION VEHICLE engine and meets all applicable
requirements of US EPA CFFV as “ILEV” per 40 CFR 88 and CARB
as “ULEV” per CCR 1956.8
DaimlerChrysler AG, Stuttgart, Germany
Mercedes-Benz Engine, Model
Engine Family / Engine Code
Exhaust Emission Control
System OM 647 LA CID 164
4 MBXH2.69DJB / Code I
TC, EMC, CAC, OC, EGR
Date of engine manufacture
Advertised output (SAE gr.)
Fuel rate at adv. Output
Valve lash cold (ins.)
Basic injection timing
Idle speed 2004
115 kW (154 HP) /3800 rpm
55 - 63 mm
3 / stroke
n.a. int. / n.a. exh..
14.5 ± 1 degrees BTDC
680 ± 50 rpm
This engine conforms to US, EPA, CARB and Canada regulations
applicable to 2004 Model Year.
This engine has a primary intended service application as a light HD
diesel engine.
This engine is not certified for use in an urban bus as defined at 40
CFR 86.093.-2. Sales of this engine for use in an urban bus is a
violation of Federal Law under the Clean Air Act.
This engine is certified to be operated on diesel fuel.

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 13
2
IGNITION LOCK / STARTER SWITCH0 The steering wheel is locked when the key is removed
To remove the key, place the gear selector lever in
position "P"; rotate the key in the ignition lock to
position 0; and remove the key.
1 The steering wheel is unlocked
2 Preheating and driving position
3Start position To engage the steering wheel lock:
After removing the key, turn the steering wheel until
the steering wheel lock engages.
To release the steering wheel lock:
Turn the steering wheel slightly while turning the key
to position 1.
NOTE:
If the driver’s or passenger’s door is opened
with the key in position 0 or 1 in the ignition lock, a
warning buzzer sounds.
WARNING!
Do not remove the key from the ignition lock un-
less the vehicle is stationary. Always remove the
key from the ignition lock when leaving the ve-
hicle to prevent children or unauthorized per-
sons from starting the engine.

44 THINGS TO KNOW BEFORE STARTING YOUR VEHICLESeat Belt Warning Lamp and Airbag MalfunctionWhen the key is in position 2 in the ignition lock, the
warning lamp < lights up for about 6 seconds; this
takes place whether or not the driver’s seat belt is
fastened.
The warning lamp < must go out after about
6 seconds if the driver’s safety belt is fastened, or the
vehicle is standing still and the driver’s door is opened.
If after about 6 seconds, the driver’s safety belt is not
fastened with all doors closed,
– and the vehicle speed does not exceed 15 mph (25 km/h), the warning lamp < remains on for as
long as the driver ’s safety belt is not fastened.
– and the vehicle speed exceeds 15 mph (25 km/h), the warning lamp < flashes and a warning
signal sounds, which is repeated increasingly
frequently until the driver ’s safety belt is fastened,
or for a maximum of 153 seconds from the time the
vehicle speed exceeded 15 mph (25 km/h) if the
driver ’s safety belt remains unfastened. If the driver’s safety belt remains unfastened after 153
seconds, the warning lamp
< stops flashing and the
warning signal stops sounding. The warning lamp
< lights up for as long as the driver’s safety belt is
not fastened.
If the warning lamp < flashes after the first 6
seconds and no warning signal is audible, the
malfunction indicator lamp 1 is defective.
Have the malfunction indicator lamp 1checked and
repaired by an authorized Sprinter Dealer as soon as
possible.
Malfunction indicator lamp 1, refer to “SRS
Malfunction Indicator Lamp”.

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 49
2
AIRBAG AND BELT TENSIONERSThe vehicle is equipped with an airbag for the driver
and the front seat passenger as well as belt tensioners
for the driver and the front passenger. The system is
known as a Supplemental Restraint System (SRS). It
has been designed to work together with the seat belt
and to supplement.SRS Malfunction Indicator LampWhen the key is in position 2 in the ignition lock, the
malfunction indicator lamp 1 will light up in the
instrument cluster for about 4 seconds as a function
check.
Belt TensionersThe belt tensioners are located on the three-point seat
belts of the driver’s and front passenger seats.
The belt tensioners will not operate unless the key has
been turned to position 1 or 2 in the ignition lock.
The airbag and / or belt tensioners are designed to only
trigger in certain frontal impacts as not all accidents
call for airbag and / or belt tensioner deployment.
WARNING!
Do not put anything on or around the front airbag
covers or attempt to manually open them. You
may damage the airbags and you could be injured
because the airbags are not there to protect you.
These protective covers for the airbag cushions are
designed to open only when the airbags are inflat-
ing.
WARNING!
If the malfunction indicator lamp 1 does not
light up when the key is in position 2 in the igni-
tion lock, if it flickers or lights up while the vehi-
cle is moving, there might be a problem in the
airbag system. There is then a danger that the air-
bag will not deploy in the event of an accident or
will deploy when it should not do so. Have the ve-
hicle inspected and repaired by an authorized
Sprinter Dealer without delay.

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 53
2
Engine Oil ConsumptionWhen the engine has passed the break-in period, oil
consumption may reach 0.5 % of the fuel consumption
recorded in actual operating circumstances. In isolated
cases and in arduous operating conditions, oil
consumption may increase to 1 % of the fuel
consumption recorded in actual operating
circumstances.
Engine oil consumption depends on the driving style
adopted and the operating conditions. It can only be
judged after the engine has passed the break-in period.
SAFETY TIPS Check the vehicle’s lights and the general condition
of the vehicle before each trip.
 Keep tires at the recommended inflation pressure.
 All occupants should fasten their seat belts before each trip.
 Driving in an environmentally responsible manner will reduce noise, fuel consumption and exhaust
emissions.
 Allow the engine to warm up under low load use.
 Avoid unnecessarily hard acceleration, driving with the throttle fully open, and carrying loads not
specifically needed on the journey.
 Stop the engine during lengthy waiting periods, for example at traffic lights.
 Remove ancillary parts, such as wind deflectors and roof racks, as soon as they are no longer needed.

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 55
2
NOTE: Use neither elastic fastening straps nor nets
when lashing down the load. These are only intended
as anti-slip protection for lighter loads.
The means used to tie down the load must not be run
over sharp edges or corners. Sharp edges or corners
should be given protective padding. Observe the
operating instructions for the material used to tie down
the material. Spread the load evenly between the
anchorages. If using a tensioning device, do not
overstress the lashing rings.
WARNING!
If you tension the tensioning belts between the
sidewalls, the maximum permissible load for the
lashing rings could be exceeded if the brakes are
applied suddenly or in the event of an accident.
The load would no longer be secured, which could
result in serious injuries caused by the load slip-
ping.
For this reason, do not tension a tensioning belt
between the side walls.
Observe the loading guidelines.

UNDERSTANDING THE FEATURES OF YOUR VEHICLE
3
CONTENTS

Mirror Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Interior Mirror (Optional) . . . . . . . . . . . . . . . . . . 59
Electrically Adjustable Exterior Mirror
(Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59


Seat Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Driver’s and Front Passenger’s Seat . . . . . . . . . 60
Lumbar Support . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Armrest (Optional) . . . . . . . . . . . . . . . . . . . . . . . . 62
Head Restraint . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Folding Seat at Partition (Optional) . . . . . . . . . 63


Seat Heater (Optional) . . . . . . . . . . . . . . . . . . . . . . 63


Rear Seat Bench Removal and Installation . . . . . 64
Retrofitting Seat Mounting Cups . . . . . . . . . . . . 65


Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66


Headlamp Range Control . . . . . . . . . . . . . . . . . . . . 68


Fog Lamp Switch (Optional) . . . . . . . . . . . . . . . . . 68


Interior Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Interior Lamps in the Driver and Rear-Seat
Passenger Area/Cargo Area . . . . . . . . . . . . . . . . 69
Interior Lamps with Interior Sensor
Protection (Optional) . . . . . . . . . . . . . . . . . . . . . . 69
Interior Lighting with Reading Lamp, Front
Passenger Space Only . . . . . . . . . . . . . . . . . . . . . 70
Interior Cargo Area Lighting (Optional) . . . . . 71


Multifunction Switch . . . . . . . . . . . . . . . . . . . . . . . . 72


Window Operation . . . . . . . . . . . . . . . . . . . . . . . . . 74
Mechanical Window Operation . . . . . . . . . . . . . 74
Electric Window Operation (Optional) . . . . . . . 74


Windshield Wiper Switch . . . . . . . . . . . . . . . . . . . . 75
Windshield wipers with rain sensor
(Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

58 UNDERSTANDING THE FEATURES OF YOUR VEHICLE

Speed Control (Optional) . . . . . . . . . . . . . . . . . . . . 77


Sunroof (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Manual Sun Roof (Optional) . . . . . . . . . . . . . . . 80
Electric Sun Roof (Optional) . . . . . . . . . . . . . . . . 80
Mechanical Sun Roof Operation . . . . . . . . . . . . 81


Ashtray/Cigar Lighter . . . . . . . . . . . . . . . . . . . . . . . 82


Electrical Outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83


Control and Operation of Radio Transmitters . . . 84
Radio, Telephone and Two Way Radio . . . . . . 84


Mobile Telephone and Two Way Radio and
Fax Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84


Cup Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85


Glove Compartment . . . . . . . . . . . . . . . . . . . . . . . . . 86


Compartments in Front Doors . . . . . . . . . . . . . . . . 86