2005 DODGE GRAND CARAVAN fuel

products contain high concentrations of methanol.
Fuel system damage or vehicle performance problems
resulting from the use of such fuels or additives is not
the responsibility of the manufacturer.
NOTE: Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
Carbon Monoxide Warnings
WARNING!Carbon monoxide (CO) in exhaust gases is deadly.
Follow the precautions below to prevent carbon
monoxide poisoning:
• Do not inhale exhaust gases. They contain carbon
monoxide, a colorless and odorless gas which can kill.
Never run the engine in a closed area, such as a garage, and never sit in a parked vehicle with the
engine running for an extended period. If the vehicle is
stopped in an open area with the engine running for
more than a short period, adjust the ventilation system
to force fresh, outside air into the vehicle.
• Guard against carbon monoxide with proper mainte-
nance. Have the exhaust system inspected every time
the vehicle is raised. Have any abnormal conditions
repaired promptly. Until repaired, drive with all side
windows fully open.
• Keep the liftgate closed when driving your vehicle to
prevent carbon monoxide and other poisonous ex-
haust gases from entering the vehicle. STARTING AND OPERATING 333
5

ADDING FUEL
Fuel Filler Cap (Gas Cap)
The gas cap is behind the fuel filler door on the left side
of the vehicle. If the gas cap is lost or damaged, be sure
the replacement cap is for use with this vehicle. CAUTION!Damage to the fuel system or emission control
system could result from using an improper fuel
tank filler tube cap (gas cap). A poorly fitting cap
could let impurities into the fuel system.
NOTE: The driver ’ s side sliding door cannot be opened
while the fuel door is open. This feature operates only
when the sliding door is fully closed prior to opening the
fuel door.
CAUTION!To avoid fuel spillage and overfilling, do not “ top
off ” the fuel tank after filling has stopped.Fuel Filler Cap (Gas Cap)334 STARTING AND OPERATING

NOTE:
• Tighten the gas cap until you hear a “ clicking ” sound.
This is an indication that the gas cap is properly
tightened. If the gas cap is not secured properly the
Malfunction Indicator Light will turn on. Make sure
that the gas cap is tightened each time the vehicle is
refueled.
• When the fuel nozzle “ clicks ” or shuts off, the fuel
tank is full. WARNING!• Never have any smoking materials lit in or near
the vehicle when the gas cap is removed or the
tank filled.
• Never add fuel to the vehicle when the engine is
running.
• A fire may result if gasoline is pumped into a
portable container that is inside of a vehicle. You
could be burned. Always place gas containers on
the ground while filling. STARTING AND OPERATING 335
5

WARNING!• Do not attempt to push or tow your vehicle to get it
started. Vehicles equipped with an automatic transmis-
sion cannot be started this way. Unburned fuel could
enter the catalytic converter and once the engine has
started, ignite and damage the converter and vehicle. If
the vehicle has a discharged battery, booster cables may
be used to obtain a start from another vehicle. This type
of start can be dangerous if done improperly, so follow
this procedure carefully.
• Battery fluid is a corrosive acid solution; do not allow
battery fluid to contact eyes, skin or clothing. Don ’ t lean
over battery when attaching clamps or allow the clamps
to touch each other. If acid splashes in eyes or on skin,
flush contaminated area immediately with large quan-
tities of water.
• A battery generates hydrogen gas which is flammable
and explosive. Keep flame or spark away from the vent
holes. Do not use a booster battery or any other booster
source with an output that exceeds 12 volts. 1. Wear eye protection and remove any metal jewelry
such as watch bands or bracelets that might make an
inadvertent electrical contact.
2. When boost is provided by a battery in another
vehicle, park that vehicle within booster cable reach and
without letting the vehicles touch. Set the parking brake,
place the automatic transmission in PARK and turn the
ignition switch to the OFF position for both vehicles.
3. Turn off the heater, radio and all unnecessary electrical
loads.
4. Connect one end of a jumper cable to the positive
terminal of the discharged battery. Connect the other end
of the same cable to the positive terminal of the booster
battery.366 WHAT TO DO IN EMERGENCIES

▫ Steering Shaft Seal ....................391
▫ Steering Linkage ......................391
▫ Drive Shaft Universal Joints ..............391
▫ Body Lubrication .....................391
▫ Windshield Wiper Blades ................392
▫ Windshield And Rear Window Washers .....392
▫ Exhaust System ......................393
▫ Cooling System .......................394
▫ Hoses And Vacuum/Vapor Harnesses .......399
▫ Brakes .............................399
▫ Master Cylinder — ABS Brakes Brake
Fluid Level Check .....................401
▫ Fuel System Hoses ....................402 ▫ Automatic Transmission ................402
▫ Front And Rear Wheel Bearings ...........406
▫ Appearance Care And Protection
From Corrosion ......................406
▫ Cleaning The Instrument Panel And Underseat
Cup Holders ........................410

Integrated Power Module (IPM) ............412

Vehicle Storage ........................415

Replacement Light Bulbs .................415

Bulb Replacement ......................416
▫ Headlights ..........................416
▫ Front Park/Turn Signal And
Sidemarker Lights .....................418
▫ Front Fog Light ......................419372 MAINTAINING YOUR VEHICLE

ONBOARD DIAGNOSTIC SYSTEM — OBD II
Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBD II. This system monitors
the performance of the emissions, engine, and automatic
transmission control systems. When these systems are
operating properly, your vehicle will provide excellent
performance and fuel economy, as well as engine emis-
sions well within current government regulations.
If any of these systems require service, the OBD II system
will turn on the “ Malfunction Indicator Light. ” It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be drivable and not
need towing, see your dealer for service as soon as
possible. CAUTION!• Prolonged driving with the “ Malfunction Indica-
tor Light ” on could cause further damage to the
emission control system. It could also affect fuel
economy and driveability. The vehicle must be
serviced before any emissions tests can be per-
formed.
• If the “ Malfunction Indicator Light ” is flashing
while the engine is running, severe catalytic con-
verter damage and power loss will soon occur.
Immediate service is required.376 MAINTAINING YOUR VEHICLE

NOTE: Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
WARNING!You can be badly injured working on or around a
motor vehicle. Do only that service work for which
you have the knowledge and the proper equipment.
If you have any doubt about your ability to perform
a service job, take your vehicle to a competent
mechanic. MAINTENANCE PROCEDURES
The pages that follow contain the required maintenance
services determined by the engineers who designed your
vehicle.
Besides the maintenance items for which there are fixed
maintenance intervals, there are other items that should
operate satisfactorily without periodic maintenance.
However, if a malfunction of these items does occur, it
could adversely affect the engine or vehicle performance.
These items should be inspected if a malfunction is
observed or suspected.
Engine Oil
Checking Oil Level
To assure proper engine lubrication, the engine oil must
be maintained at the correct level. Check the oil level at
regular intervals, such as every fuel stop. MAINTAINING YOUR VEHICLE 379
7

American Petroleum Institute (API) Engine Oil
Identification Symbol
This symbol means that the oil has
been certified by the American
Petroleum Institute (API). The
manufacturer only recommends
API Certified engine oils.
Engine Oil Viscosity (SAE Grade) — 2.4 Liter
Engines
SAE 5W-30 engine oil is recommended for all operating
temperatures. This engine oil improves low temperature
starting and vehicle fuel economy. Refer to your engine
oil filler cap for the recommended engine oil viscosity for
your vehicle. For information on engine oil filler cap location, refer to
the Engine Compartment illustration in this section.
Lubricants which do not have both, the engine oil certi-
fication mark and the correct SAE viscosity grade num-
ber should not be used.
Engine Oil Viscosity (SAE Grade) — 3.3/3.8 Liter
Engines
SAE 5W-20 engine oil is recommended for all operating
temperatures. This engine oil improves low temperature
starting and vehicle fuel economy. Refer to your engine
oil filler cap for the recommended engine oil viscosity for
your vehicle.
For information on engine oil filler cap location, refer to
the Engine Compartment illustration in this section.
Lubricants which do not have both, the engine oil certi-
fication mark and the correct SAE viscosity grade num-
ber should not be used.382 MAINTAINING YOUR VEHICLE