2005 Citroen XSARA PICASSO Timing belt

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ENGINE
CHECKING AND SETTING THE VALVE TIMING
Engine: RHR
Remove:
- The screw (8).
- The auxiliaries drive pulley (7).
- The crankshaft position sensor (11).
- The lower timing cover (9).
- The target of the crankshaft position sensor (10), using tool [7].
- The lower torque reaction rod.
- The tool [6].
Slacken the screw (12)of the tensioner roller (17).
Remove the timing belt (13).
Checks.
IMPERATIVE: Just before refitting, carry out the checks below.
Check:
- That the rollers (14)and (17)turn freely
(without play and without
any tight spot).
- That the coolant pump pulley (16)turns freely (without play and
without any tight spot).
- That there are no traces of oil leaks from the crankshaft and
camshaftseals, etc.
- That the crankshaft pinion travels freely on the keyway (15).
Replace defective components if necessary.
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ENGINECHECKING AND SETTING THE VALVE TIMING
Engine: RHR
Refitting.
Centre the crankshaft pinion (15), using tool [5].
Reposition the timimg belt on the pulley (18).
Put the tool [4]in place
(tighten moderately).
Reposition the timimg belt, strip «a»well tensioned
in the following order:
- Guide roller (14).
- Crankshaft pinion (15).
- Coolant pump pinion (16).
- Tensioner roller (17).
Remove tools [4]and [5].
Bring the index «d»outside the plate at «c», by
turning the tensioner roller in the direction of the
arrow «b», using a hexagonal spanner at «e».
Tighten screw (12)of the tensioner roller (17)to
2,1 ± 0,2 m.daN.
Lock the flywheel, by means of tool [6].
Refit the auxiliaries drive pulley (7).
Tighten the screw (8)to 7 ± 0,7 m.daN.
Remove tools [6], [2]and [3].
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ENGINECHECKING AND SETTING THE VALVE TIMING
Engine: RHR
Refitting.
IMPERATIVE: If the position of the index «d» is not correct, restart the operations to tension
the timing belt
(for this, slightly slacken the screw (12) of the tensioner roller).
Refit tool [6].
Remove the auxiliaries drive pulley (7).
Refit:
- The crankshaft position sensor target (10).
- The lower timing cover (9).
- The crankshaft position sensor (11).
- The lower torque reaction rod.
Take away the workshop hoist.
Coat the screw (8)with Loctite FRENETANCH.
Refit the auxiliaries drive pulley (7) and the screw (8)with its washer.
Tighten the screw (8)to 7 ± 0,7 m.daN, then angular tighten by A= 60°±5°.
Remove tools [2], [3] and [6].
Complete the refitting.
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