2005 Citroen C4 EW10J4

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CLUTCH
GEARBOX
TRANSMISSION
CLUTCH SPECIFICATIONS
Engine type KFU NFU RFN RFK
Gearbox type MA5/L MA5/N BE4/5N BE4R/5S
SupplierSACHS VALEO VALEO VALEO
Mechanism/type200 MF 3850 200 CPX 3850 230 DNG 5100 230 DNG 5100
Hub discSAE 24/48-18Z 11 RX 11 R 14X 11 R 14X
Ø of lining. ext/int200/134 200/137 228.6/155 228.6/155
Quality of liningF810 DS 810 DS 810 DS 810 DS
ET3J4 TU5JP EW10J4 EW10J4S
Petrol
C4
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GEARBOX
TRANSMISSION
309
CLUTCH SPECIFICATIONS
Engine type KFW NFU RFN
Gearbox type MA/5 MA/5 BE4/5
SupplierVALEO
Mechanism/type180CPO 3400 200 CPR 3800 230 DNG 4700
Hub disc180 XJF 73 C 200X(D95) 11A12X 230 DNG 4700
Ø of lining. ext/int180/127 200/137 228/155
Quality of liningF 408 F 808
TU3JP TU5JP4 EW10J4
XSARA
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CLUTCH
GEARBOX
TRANSMISSION
CLUTCH SPECIFICATIONS
Engine type NFV 6FZ RFN 9HY 9HZ RHY
Gearbox type BE4/5
SupplierVALEO LUK
Mechanism/type200 DNG 3800 230 DNG 4700 215 DT 5250 225 DNG 5100 230 P 4700
Hub disc200X(D95)
230 DNG 4700 215 FD 95 228
11A12X
Ø of lining. ext/int200/137 228/155 215/147 225/150 230/155
Quality of liningF410 F 808 F 810 DS F408
TU5JP+ EW7J4 EW10J4 DV6TED4 DW10TD
XSARA PICASSO
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CLUTCH
GEARBOX
TRANSMISSION
BE4/5 MANUAL GEARBOX SPECIFICATIONS
Vehicle Engine Gearbox type Sequence Torque ratio Drive ratio
TU5JP4
BE4/5N20 DM 81 15x74 21x18
EW10A/J420 DM 71 17x81
C4BE4R/5S 20 DM 74 19x77
EW10J4S BE4/5L 20 DM 68 17x73 None
DV6TED4 BE4R/5L 20 DM 69 19x72
DV6ATED4 MA/5L 20 DM 75 19x72
EW10J4BE4/5J 20 DM 03 19x72
BE4/5N 20 DM 04 17x77
DV4TD BE4/5L20 DM 53
19x75
20 DM 54
XSARA
DW8B BE4/5N20 DM 05 19x75 22x19
20 DM 06 17x77
DW10TD BE4/5L20 DM 07 19x70
20 DM 08 17x77
DW10ATEDBE4/5 20 DM 10
17x61
BE4/5L 20 DM 11
TU5JP+ BE4/5J 20 DM 64 17x73
XSARA EW7J4 BE4/5V 20 DL 69 19x77
22x18
PICASSO DV6TED4
BE4/5L20 DM 62 19x70
DW10TD 20 DM 56 15x64
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CLUTCH
GEARBOX
TRANSMISSION
ML6/AL4 GEARBOX SPECIFICATIONS
Vehicle Engine Gearbox type Sequence Torque ratio Drive ratio
Type ML6
C4 DW10BTED4 ML6C 20 MB 01 17x67 None
Type AL4
C4TU5JP4 AL4 20 TS 12 20x73
EW10A AL4 20 TS 11 21x73
TU5JP4 AL4 20 TP 97 21x73
XSARA EW10J4 AL4 20 TP 89 23x73 None
DW10ATED AL4 20 TP 90 27x70
XSARA
PICASSOEW10J4 AL4 20 TS 02 23x73
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CLUTCH
GEARBOX
TRANSMISSION
DRIVESHAFTS - GEARBOX
Tightening torques (m.daN)Gearbox oil seal mandrels
Vehicles GearboxDriveshaft Driveshaft
Engines
bearing nutRH side LH side Toolkit
C4
MA/5ET3J4 TU5JP4
XSARA TU3JP TU5JP4
C4EW10/DV6 7114-T.W 7114-T.X 7116-T
BE4/5All types
XSARA EW7/10J4B DW8
XSARA PICASSO DV6/DW10
C4ML6 DW10BTED4 9017-T.C 5701-T.A 9017-T
TU5JP4 EW10A 2 ± 0,2 32,5 ± 2,6
(-) 0338 J1 (-) 0338 H1
XSARATU5JP EW10J4
+ (-) 0338 J3 (-) 0338 H2
DW10ATED
AL4Seal extractor
RH / LH(-). 0338
XSARA PICASSO EW10J4 (-) 0338 C
(-) 0338 J1 (-) 0338 H1
+ (-) 0338 J3 (-) 0338 H2
Tightening torque (m.daN) for wheel bolts.
C4 = 9 ± 1 XSARA = 8,5 ± 0,8 XSARA PICASSO = 10 ± 1
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AXLES
SUSPENSION
STEERING
C4TIGHTENING TORQUES: FRONT AXLE
Tightening torques (m.daN).
(1)Nut fixing suspension leg on body: 6,9 ± 0,6
(2) Nut fixing upper damper cup: 6,9 ± 0,6
(3)Upper fixing of anti-roll bar rod: 3,6 ± 0,3
(4)Lower fixing of anti-roll bar rod: 3,6 ± 0,3
(5)Nut fixing pivot lower ball-joint: 4,2 ± 0,4
(6)Fixing of pivot lower ball-joint on pivot: 23 ± 2,3
(7)Hub nut: 32,5 ± 2,6
(8)Steering ball-joint on pivot: 3,5 ± 0,3
(9)Fixing of suspension leg on pivot: 9 ± 0,9
Anti-roll bars
Engines Diameter (mm) Colour
ET3J4 TU5JP - EW10A/J4
DV621.5 Pink
EW10J4S DW10BTED4 22 White
B3BP18ZP
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AXLES
SUSPENSION
STEERING
C4TIGHTENING TORQUES: REAR AXLE
Tightening torques (m.daN).
(17)Damper upper fixing: 5,8 ± 0,5
(18)Fixing of yoke on rear axle: 7,6 ± 0,7
(19)Fixing of rear axle yoke on body: 6,2 ± 0,6
(20)Stub axle bearing nut
- Pre-tightening : 9 ± 0,9
- Angular tightening: 29° ± 5°
(21) Damper lower fixing: 6 ± 0,6
(22)Fixing of stub axle carrier on rear axle: 6,3 ± 0,6
Anti-roll bars
Diameter (mm)Thickness of the
Engines
(interior x exterior)crossmember panel
(mm)
ET3J4 TU5JP4 EW10A/J4
DV621x27 5
EW10J4S 24x30
6
DW10BTED4 21x27
B3DP0BDD
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