Page 103 of 462
Downloaded from www.Manualslib.com manuals search engine 97
ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engines8HX 8HZ
Cylinder head
Camshaft bearing covers
Pre-tightening0,5
Tightening1
Fixing of camshaft sub-assemblies on cylinder head
Pre-tightening0,5
Tightening1
Exhaust manifold2,5 ± 0,2
Valve cover2,5 ± 0,2
Camshaft pulley4,3 ± 0,4
Flywheel
Flywheel
Pre-tightening1,7 1,7
Angular tightening70°±5° 75°±5°
Clutch mechanism2 ± 0,2
Lubrication circuit
Oil pump assembly
Pre-tightening0,5 ± 0,06
Tightening0,9 ± 0,1
Coolant/oil heat exchanger1 ± 0,1
XSARA
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 97
Page 106 of 462
Downloaded from www.Manualslib.com manuals search engine 100
ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder head
1 Air inlet manifold 1 ± 0,1
2 Oil trap 1 ± 0,1
Camshaft bearing covers
3Pre-tightening0,5 ± 0,1
Tightening1 ± 0,1
Engine: 9HY
B1BP39YPB1DP1D7D
(3) Camshaft bearing cover screws
(4) Camshaft bearing cover studs
C4
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 100
Page 107 of 462
Downloaded from www.Manualslib.com manuals search engine 101
ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder head
Camshaft bearing cover studs
4Pre-tightening0,5 ± 0,1
Tightening1 ± 0,1
5 Exhaust gas recycling electrovalve (EGR) 1 ± 0,1
Cylinder head
6Pre-tightening2 ± 0,2
Tightening4 ± 0,5
Angular tightening260° ± 5°
7 Vacuum pump 1,8 ± 0,2
Coolant outlet housing
8Pre-tightening0,3 ± 0,1
Tightening0,7 ± 0,1
Engine: 9HX
B1DP05BC
(6) Sequence for tightening the cylinder head bolts
B1BP39YP
C4
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 101
Page 113 of 462
Downloaded from www.Manualslib.com manuals search engine 107
ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Timing
34 Camshaft bearing caps 1 ± 0,1
Camshaft pulleys
35Pre-tightening2 ± 0,2
Angular tightening50°±5°
36 Timing belt guide roller 3,7 ± 0,3
37 Timing belt tensioner roller 2,7 ± 0,2
38 Timing chain tensioner 1 ± 0,1
Engine: 9HX
B1EP1HQD
C4
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 107
Page 118 of 462
Downloaded from www.Manualslib.com manuals search engine 112
ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder head
1 Air inlet manifold 1 ± 0,1
2 Oil trap 1 ± 0,1
Camshaft bearing cover screws
3Pre-tightening0,5 ± 0,1
Tightening1 ± 0,1
Engines: 9HY - 9HZ
B1DP1D7D
(3) Sequence for tightening the camshaft bearing cover screws
B1BP39XP
C4
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 112
Page 119 of 462
Downloaded from www.Manualslib.com manuals search engine 113
ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder head
Camshaft bearing cover studs
4Pre-tightening0,5 ± 0,1
Tightening1 ± 0,1
5 Exhaust gas recycling electrovalve (EGR) 1 ± 0,1
Cylinder head
6Pre-tightening2 ± 0,2
Tightening4 ± 0,5
Angular tightening260° ± 5°
7 Vacuum pump 1,8 ± 0,2
Coolant outlet housing
8Pre-tightening0,3 ± 0,1
Tightening0,7 ± 0,1
Engines: 9HY - 9HZ
B1DP05BC
(6) Sequence for tightening the cylinder head bolts
B1BP39XP
C4
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 113
Page 125 of 462
Downloaded from www.Manualslib.com manuals search engine 119
ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Timing
34 Camshaft bearing caps 1 ± 0,1
Camshaft pulleys
35Pre-tightening2 ± 0,2
Angular tightening50°±5°
36 Timing belt guide roller 3,7 ± 0,3
37 Timing belt tensioner roller 2,7 ± 0,2
38 Timing chain tensioner 1 ± 0,1
Engines: 9HY - 9HZ
B1EP1HQD
C4
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 119
Page 133 of 462
Downloaded from www.Manualslib.com manuals search engine 127
ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engines9HZ - 9HY
Cylinder head
Camshaft bearing covers
Pre-tightening0,5 ± 0,1
Tightening1 ± 0,1
Exhaust manifold3 ± 0,3
Camshaft pulley
Pre-tightening2 ± 0,2
Angular tightening50°±5°
Cylinder head
Pre-tightening2 ± 0,2
Tightening4 ± 0,5
Angular tightening260° ± 5°
EGR valve1 ± 0,1
Flywheel - Clutch
Flywheel
Pre-tightening3 ± 0,3
Angular tightening90°±5°
Clutch mechanism2 ± 0,2
XSARA PICASSO
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 127