2005 Citroen BERLINGO Clutch

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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Flywheel
Flywheel4,8 ± 0,4
Clutch mechanism2 ± 0,2
Lubrication circuit
Oil pump1,6 ± 0,2
Coolant oil heat exchanger7 ± 0,7
Turbocharger lubrication pipe
Engine end4,8 ± 0,4
Turbocharger end2,2 ± 0,2
Injection circuit
Injector fixing flange nut3 ± 0,3
Unions on fuel high pressure common injection rail2 ± 0,2
Injection pump on support2,3 ± 0,2
Union on diesel injector2 ± 0,2
Injection pump pulley5 ± 0,5
Union on fuel high pressure pump2 ± 0,2
Cooling circuit
Coolant pump1,5 ± 0,1
Coolant inlet housing1,8 ± 0,1 Engines: RHY - RHZ
XSARA
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ENGINECHECKING AND SETTING THE VALVE TIMING
Engines: RHY - RHZ
Remove:
- The fixings of the pipe linking the power steering pump with the rotary valve.
- The clutch lower closing plate.
- Lock the engine flywheel, using tool [6].
Remove the screw (8).
Refit the screw (8)without its thrust washer.
Remove:
- The accessories pulley (9), using tool [8].
- Tool [6].
- The lower torque reaction rod.
Support the engine by means of a workshop hoist.
Remove:
- The bearing shell fitting (10).
- The nut (12).
- Screws (11).
- The bracket (13).
NOTE:Lift then lower the engine with the workshop hoist, to have access to the
timing cover fixing screws.
Remove:
- The intermediate timing cover.
- The lower timing cover.
B1CP04BCB1BP2R3CB1BP2R4C
XSARA - XSARA PICASSO
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CLUTCH
GEARBOX
TRANSMISSION
SPEEDOMETER
An E.E.C. decree of 25 June 1976, regulates the speed displayed by the speedmeter in relation to the actual speed travelled.
This decree stipulates:
- The speed indicated by a speedometer must never be lower than the actual vehicle speed.
- Between the speed displayed «SD»and the speed travelled «ST», there must always be the following relationship:
ST < SD < 1.10 ST + 4 Kph
Example:For an actual speed of 100 Kphthe speed displayed by the speedometer may be between 100and 114 Kph.
The speed indicated by the speedometer may be influenced by:
- The speedometer.
- The tyres fitted to the vehicle.
- The final drive ratio.
- The speedometer drive ratio.
Any of these components can be checked without removing them from the vehicle
(see information note N° 78-85 TT of 19 October 1978).
NOTE:Before replacing the speedometer, check the conformity of the following points:
- The tyres fitted to the vehicle.
- The gearbox final drive ratio.
- The speedometer drive ratio.
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CLUTCH
GEARBOX
TRANSMISSION
CLUTCH SPECIFICATIONS
Engine type KFU NFU RFN RFK
Gearbox type MA5/L MA5/N BE4/5N BE4R/5S
SupplierSACHS VALEO VALEO VALEO
Mechanism/type200 MF 3850 200 CPX 3850 230 DNG 5100 230 DNG 5100
Hub discSAE 24/48-18Z 11 RX 11 R 14X 11 R 14X
Ø of lining. ext/int200/134 200/137 228.6/155 228.6/155
Quality of liningF810 DS 810 DS 810 DS 810 DS
ET3J4 TU5JP EW10J4 EW10J4S
Petrol
C4
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CLUTCH
GEARBOX
TRANSMISSION
CLUTCH SPECIFICATIONS
Engine type 9HY (*) 9HZ (*) 9HX RHR (**)
Gearbox type BE4/5L ML6C
SupplierLUK
Mechanism/type235 P 4800 235 P 7400
Hub disc
Ø of lining. ext/int234/165 235/150
Quality of lining810 DS
NOTE: (*) DVAR: Equipped with a Double Damping Flywheel with springs in the radial position in relation to the axis of the crankshaft.
NOTE: (**) DVA: Equipped with a Double Damping Flywheel with springs arranged concentrically.
DV6TED4 DV6ATED4 DW10BTED4
Diesel
C4
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Downloaded from www.Manualslib.com manuals search engine CLUTCH
GEARBOX
TRANSMISSION
309
CLUTCH SPECIFICATIONS
Engine type KFW NFU RFN
Gearbox type MA/5 MA/5 BE4/5
SupplierVALEO
Mechanism/type180CPO 3400 200 CPR 3800 230 DNG 4700
Hub disc180 XJF 73 C 200X(D95) 11A12X 230 DNG 4700
Ø of lining. ext/int180/127 200/137 228/155
Quality of liningF 408 F 808
TU3JP TU5JP4 EW10J4
XSARA
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CLUTCH
GEARBOX
TRANSMISSION
CLUTCH SPECIFICATIONS
Engine type 8HX 8HZ WJY RHY RHZ
Gearbox type BE4/5
SupplierLUK
Mechanism/type200 P 4200 200 P 3700 230 P 4700 235 T 5700
Hub disc215 F (D 93) 22 BX 228 228D
Ø of lining. ext/int200/134 200/134 230/155 235/155
Quality of liningF 408 F202
DV4TD DW8B DW10TD DW10ATED
XSARA
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CLUTCH
GEARBOX
TRANSMISSION
CLUTCH SPECIFICATIONS
Engine type NFV 6FZ RFN 9HY 9HZ RHY
Gearbox type BE4/5
SupplierVALEO LUK
Mechanism/type200 DNG 3800 230 DNG 4700 215 DT 5250 225 DNG 5100 230 P 4700
Hub disc200X(D95)
230 DNG 4700 215 FD 95 228
11A12X
Ø of lining. ext/int200/137 228/155 215/147 225/150 230/155
Quality of liningF410 F 808 F 810 DS F408
TU5JP+ EW7J4 EW10J4 DV6TED4 DW10TD
XSARA PICASSO
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