2005 CHRYSLER VOYAGER brakes fluid

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Page 145 of 2339

CHRYSLER VOYAGER 2005  Service Manual REMOVAL - NON-ABS JUNCTION BLOCK
(1) Using a brake pedal depressor, move and lock
the brake pedal to a position past its first 1 inch of
travel. This will prevent brake fluid from draining
out of the

Page 146 of 2339

CHRYSLER VOYAGER 2005  Service Manual MASTER CYLINDER
DESCRIPTION
DESCRIPTION
The master cylinder is located on the power brake
booster in the engine compartment on the drivers
side (Fig. 45). This vehicle uses 3 different master
cylinde

Page 147 of 2339

CHRYSLER VOYAGER 2005  Service Manual OPERATION
When the brake pedal is depressed, the master cyl-
inder primary and secondary pistons apply brake
pressure through the chassis tubes to the brakes at
each tire and wheel assembly.
The maste

Page 148 of 2339

CHRYSLER VOYAGER 2005  Service Manual (5) Remove nut and clamp securing battery to tray,
remove battery.
(6) Thoroughly clean all surfaces of the brake fluid
reservoir and master cylinder. Use only solvent such
as MopartBrake Parts Cleane

Page 149 of 2339

CHRYSLER VOYAGER 2005  Service Manual (8) Disconnect primary and secondary brake tubes
from master cylinder housing (Fig. 50). Install seal-
ing plugs in the now open brake tube outlet ports.
CAUTION: Before removing the master cylinder
f

Page 150 of 2339

CHRYSLER VOYAGER 2005  Service Manual ASSEMBLY - MASTER CYLINDER (FLUID
RESERVOIR)
(1) Install new master cylinder housing to brake
fluid reservoir sealing grommets in master cylinder
housing (Fig. 52).
(2) Lubricate reservoir mounting ar

Page 151 of 2339

CHRYSLER VOYAGER 2005  Service Manual CAUTION: When tightening the primary and sec-
ondary brake tube nuts at master cylinder, be sure
brake tubes do not contact any other components
within the vehicle and that there is slack in the flex-

Page 156 of 2339

CHRYSLER VOYAGER 2005  Service Manual (7) Connect the brake pedal link to the torque
shaft. Install a NEW retaining clip at the torque
shaft end of the brake pedal-to-torque shaft link.
(8) Install the HVAC housing. (Refer to 24 - HEAT-
I