2005 CHRYSLER VOYAGER ECU

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Page 2254 of 2339

CHRYSLER VOYAGER 2005  Service Manual (7) Refill the engine cooling system (Refer to 7 -
COOLING - STANDARD PROCEDURE - COOLING
SYSTEM REFILL).
THERMAL CYCLING
If the rear heater core was emptied and was not
pre-filled, it will be necessa

Page 2255 of 2339

CHRYSLER VOYAGER 2005  Service Manual (9) Use absorbent toweling to clean up any engine
coolant spills from the preceding operation.
(10) Release the four latch tabs that secure the
heater core into the rear HVAC housing.
(11) Carefully p

Page 2256 of 2339

CHRYSLER VOYAGER 2005  Service Manual INSTALLATION
(1) Install the front underbody heater inlet and
return hoses by carefully twisting the hoses back and
forth on the underbody tubes, while gently pushing
them onto the end of the tubes.
C

Page 2257 of 2339

CHRYSLER VOYAGER 2005  Service Manual (17) Cut the tie strap located just forward of the
connections between the underbody plumbing and
the engine compartment plumbing for the rear heat-
er-A/C system (Fig. 8).
(18) Disconnect the front l

Page 2258 of 2339

CHRYSLER VOYAGER 2005  Service Manual WARNING: REFER TO THE APPLICABLE WARN-
INGS AND CAUTIONS FOR THIS SYSTEM BEFORE
PERFORMING THE FOLLOWING OPERATION (Refer
to 24 - HEATING & AIR CONDITIONING/PLUMBING -
FRONT - WARNING - A/C PLUMBING)

Page 2259 of 2339

CHRYSLER VOYAGER 2005  Service Manual (3) Lubricate new rubber O-ring seals with clean
refrigerant oil and install them on the suction line
and liquid line fittings.
(4) Reconnect the liquid line and suction line fit-
tings to the expansi

Page 2261 of 2339

CHRYSLER VOYAGER 2005  Service Manual (5) Using spring tension clamp pliers, compress
and slide the clamps off of the rubber hoses at the
front of the underbody heater tubes (Fig. 15).
CAUTION:
DO NOT apply excessive pressure on heater tu

Page 2262 of 2339

CHRYSLER VOYAGER 2005  Service Manual (5) Install plugs in, or tape over the opened refrig-
erant line fittings.
(6) Remove the screws that secure the underbody
line retaining straps to the vehicle underbody.
(7) Remove the underbody refr