2005 CHRYSLER VOYAGER Rear system

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Page 2234 of 2339

CHRYSLER VOYAGER 2005  Service Manual (13) Install plugs in, or tape over the opened suc-
tion line and liquid line fittings and both expansion
valve ports.
(14) Remove the two screws that secure the A/C
expansion valve to the evaporator

Page 2235 of 2339

CHRYSLER VOYAGER 2005  Service Manual heater core inlet and outlet ports. Removable heater
core tubes attach to the ports by use of a sealing
plate secured with a screw to the heater core tank.
This removable heater core tube arrangement

Page 2238 of 2339

CHRYSLER VOYAGER 2005  Service Manual (2) Using spring tension clamp pliers, compress
and slide the clamps off of each end of the hose being
removed (Fig. 20), (Fig. 21) or (Fig. 22).
CAUTION:
DO NOT apply excessive pressure on heater tub

Page 2239 of 2339

CHRYSLER VOYAGER 2005  Service Manual HEATER RETURN HOSE
REMOVAL
WARNING: REFER TO THE APPLICABLE WARN-
INGS AND CAUTIONS FOR THIS SYSTEM BEFORE
PERFORMING THE FOLLOWING OPERATION (Refer
to 24 - HEATING & AIR CONDITIONING/PLUMBING -
WARNI

Page 2240 of 2339

CHRYSLER VOYAGER 2005  Service Manual INSTALLATION
WARNING: REFER TO THE APPLICABLE WARN-
INGS AND CAUTIONS FOR THIS SYSTEM BEFORE
PERFORMING THE FOLLOWING OPERATION (Refer
to 24 - HEATING & AIR CONDITIONING/PLUMBING -
WARNING).
(1) Using

Page 2241 of 2339

CHRYSLER VOYAGER 2005  Service Manual (8) Disconnect the A/C liquid line from the A/C
condenser and remove and discard the O-ring seal
and gasket.
(9) Install plugs in, or tape over the opened liquid
line fitting and the condenser outlet

Page 2242 of 2339

CHRYSLER VOYAGER 2005  Service Manual (15) If the vehicle is equipped with the optional
rear heating-A/C system, go to Step 16. If the vehicle
is not equipped with the optional rear heating-A/C
system, go to Step 22.
(16) Raise and suppor

Page 2243 of 2339

CHRYSLER VOYAGER 2005  Service Manual (7) Lubricate a new rubber O-ring seal with clean
refrigerant oil and install it on the liquid line fitting.
(8) Reconnect the A/C liquid line to the receiver/
drier.
(9) Install the bolt that secures