2005 CHRYSLER VOYAGER Servo

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Page 121 of 2339

CHRYSLER VOYAGER 2005  Service Manual SPECIAL TOOLS
BASE BRAKE SYSTEM
BRAKE FLUID LEVEL SWITCH
DESCRIPTION
The brake fluid level switch is located in the brake
fluid reservoir of the master cylinder (Fig. 3).
OPERATION
The purpose of the

Page 122 of 2339

CHRYSLER VOYAGER 2005  Service Manual REMOVAL
(1) Remove wiring harness connector from brake
fluid reservoir level switch (Fig. 3).
(2) Using fingers, compress the retaining tabs on
the opposite end of brake fluid level switch.
(3) With r

Page 124 of 2339

CHRYSLER VOYAGER 2005  Service Manual DESCRIPTION - DISC BRAKES (REAR)
There are several distinctive features to the rear
disc brakes on this vehicle (Fig. 8). The single piston,
floating caliper rear disc brake system includes a hub
and

Page 125 of 2339

CHRYSLER VOYAGER 2005  Service Manual As disc brake shoe linings wear, master cylinder
reservoir brake fluid level will drop. Adjust as neces-
sary. Fluid level should always be checked after
replacing shoes.
OPERATION - DISC BRAKES (REAR

Page 130 of 2339

CHRYSLER VOYAGER 2005  Service Manual shoes on the opposite side of the vehicle as well as
the shoes failing inspection.
If the brake shoe assemblies do not require
replacement, be sure to reinstall the brake shoes in
the original positio

Page 135 of 2339

CHRYSLER VOYAGER 2005  Service Manual DISC BRAKE CALIPER -
FRONT
REMOVAL
REMOVAL - FRONT DISC BRAKE CALIPER
(CONTINENTAL TEVES BRAKES)
(1) Depress the brake pedal past its first inch of
travel and hold it in this position using a brake pe

Page 136 of 2339

CHRYSLER VOYAGER 2005  Service Manual master cylinder reservoir from completely draining
out.
(3) Disconnect the brake fluid flex hose from the
caliper assembly and remove it from the vehicle.
CAUTION: Do not use excessive force when clam

Page 139 of 2339

CHRYSLER VOYAGER 2005  Service Manual DISC BRAKE CALIPER - REAR
REMOVAL - REAR DISC BRAKE CALIPER
NOTE: Handling of the rotor and caliper, must be
done in such a way as to avoid damage to the rotor
and scratching or nicking of lining on t
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