2005 CHRYSLER CARAVAN brake rotor

WHEEL MOUNTING STUDS -
FRONT
REMOVAL
NOTE: Before proceeding, (Refer to 5 - BRAKES -
WARNING)(Refer to 5 - BRAKES - CAUTION).
CAUTION: Wheel mounting studs MUST NOT be
hammered out of hub flange of hub and bearing
assembly. If a stud is removed by hammering it out,
damage to hub and bearing assembly will occur
leading to premature bearing failure.
(1) Raise vehicle. (Refer to LUBRICATION &
MAINTENANCE/HOISTING - STANDARD PROCE-
DURE)
(2) Remove front wheel and tire assembly. (Refer
to 22 - TIRES/WHEELS - REMOVAL)
(3) Remove two adapter mounting bolts securing
disc brake caliper adapter to steering knuckle (Fig.
33).
(4) Remove disc brake caliper and adapter as
assembly from steering knuckle (Fig. 33). Hang
assembly out of way using wire or a bungee cord.
Use care not to overextend brake hose when doing
this.
(5) Remove brake rotor from hub by pulling it
straight off wheel mounting studs (Fig. 33).(6) On wheel mounting stud to be removed, install
a wheel mounting (lug) nut far enough so the threads
on the stud are even with end of nut. Install
Remover, Special Tool C-4150A, on hub and bearing
flange and wheel stud (Fig. 34).
(7) Tighten down on Remover, pushing wheel stud
out of hub flange. Once shoulder of wheel stud is
past flange, remove special tool. Remove nut from
stud and remove stud from hub flange.
INSTALLATION
(1) Install replacement wheel stud into flange of
hub and bearing from rear. Install washers on wheel
stud, then install a standard type wheel mounting
(lug) nut on stud with flat side of lug nut against
washers as shown (Fig. 35).
(2) Tighten nut, pulling wheel stud into hub
flange. Once head of stud is fully seated against rear
of hub flange, remove nut and washers from stud.
(3) Install brake rotor back on hub and bearing
(Fig. 33).
(4) Install brake caliper and adapter back over
brake rotor aligning adapter with mounting holes on
steering knuckle (Fig. 33).
(5) Install two adapter mounting bolts securing
adapter to steering knuckle. Tighten mounting bolts
to 169 N´m (125 ft. lbs.) torque.
(6) Install wheel and tire assembly. Tighten wheel
mounting (lug) nuts in proper sequence to 135 N´m
(100 ft. lbs.) torque.
(7) Lower vehicle.
Fig. 33 Front Brake Mounting
1 - BRAKE ROTOR
2 - HUB AND BEARING
3 - STEERING KNUCKLE
4 - ADAPTER MOUNTING BOLTS
5 - BRAKE CALIPER
6 - ADAPTER
7 - CLIP
Fig. 34 Wheel Stud Removal (Typical)
1 - WHEEL MOUNTING (LUG) NUT
2 - HUB AND BEARING ASSEMBLY
3 - SPECIAL TOOL C-4150A
4 - STEERING KNUCKLE
5 - WHEEL STUD
RSTIRES/WHEELS22-21

(8) Road test vehicle to ensure proper operation of
the brakes.
WHEEL MOUNTING STUDS -
REAR
REMOVAL
CAUTION: If a wheel attaching stud needs to be
replaced in the hub and bearing assembly the studs
MUST NOT be hammered out of the hub flange. If a
stud is removed by hammering it out of the bearing
flange, damage to the hub and bearing assembly
will occur leading to premature hub and bearing
failure.
(1) Raise vehicle on jackstands or centered on a
frame contact type hoist. See Hoisting in Lubrication
and Maintenance.
(2) Remove the rear wheel and tire assembly.
(3) Remove the brake drum or disc brake caliper
and rotor. Refer to Brakes.
(4) Install a lug nut on the wheel stud to be
removed from the hub and bearing assembly (Fig. 36)
so the threads on stud are even with end of lug nut.
Install Remover, Special Tool C-4150A on hub and
bearing assembly flange and wheel stud (Fig. 36).
(5)
Tightening down on special tool will push wheel
stud out of the hub and bearing assembly flange.
(6) Remove lug nut from stud and remove wheel
stud from flange.
INSTALLATION
(1) Install replacement wheel stud into flange of
hub and bearing assembly. Install washers on wheelstud, then install a wheel lug nut on stud with flat
side of lug nut against washers (Fig. 37).
(2) Tighten the wheel lug nut, pulling the wheel
stud into the flange of the hub and bearing assembly.
When the head of the stud is fully seated against the
bearing flange, remove lug nut and washers from
wheel stud.
(3) Install the brake drum or disc brake rotor and
caliper on the hub and bearing assembly.
(4) Install wheel and tire assembly on vehicle.
Tighten the wheel mounting stud nuts in proper
sequence until all nuts are torqued to half specifica-
tion. Then repeat the tightening sequence to the full
specified torque of 135 N´m (100 ft. lbs.).
(5) Lower vehicle to the ground.
Fig. 35 Installing Wheel Stud (Typical)
1 - WASHERS
2 - HUB AND BEARING ASSEMBLY
3 - WHEEL MOUNTING (LUG) NUT
4 - STEERING KNUCKLE
Fig. 36 Wheel Stud Removal From Hub And Bearing
1 - HUB AND BEARING ASSEMBLY
2 - WHEEL MOUNTING (LUG) NUT
3 - WHEEL STUD
4 - SPECIAL TOOL C-4150A
Fig. 37 Wheel Stud Installation
1 - WHEEL MOUNTING (LUG) NUT
2 - HUB AND BEARING ASSEMBLY
3 - WASHERS
4 - WHEEL STUD
22 - 22 TIRES/WHEELSRS
WHEEL MOUNTING STUDS - FRONT (Continued)

BRAKE CABLES - ADJUSTMENT,PARKING ............................ 5-65
BRAKE CALIPER - INSTALLATION, REAR DISC ............................... 5-30
BRAKE CALIPER - REMOVAL, REAR DISC ............................... 5-28
BRAKE CALIPER ADAPTER - INSTALLATION, FRONT DISC .............5-31
BRAKE CALIPER ADAPTER - REMOVAL, FRONT DISC ......................... 5-31
BRAKE CALIPER (CONTINENTAL TEVES BRAKES) - INSTALLATION, FRONT
DISC ............................... 5-27
BRAKE CALIPER (CONTINENTAL TEVES BRAKES) - REMOVAL, FRONT DISC .......5-24
BRAKE CALIPER GUIDE PINS (TRW BRAKES) - INSTALLATION, DISC .........5-32
BRAKE CALIPER GUIDE PINS (TRW BRAKES) - REMOVAL, DISC .............5-31
BRAKE CALIPER (TRW BRAKES) - INSTALLATION, FRONT DISC .............5-27
BRAKE CALIPER (TRW BRAKES) - REMOVAL, FRONT DISC ................5-24
BRAKE FASTENER TORQUE, SPECIFICATIONS .......................5-9
BRAKE FLUID CONTAMINATION - DIAGNOSIS AND TESTING ..............5-33
BRAKE FLUID LEVEL CHECKING - STANDARD PROCEDURE ................5-33
BRAKE FLUID LEVEL SWITCH - DESCRIPTION ........................ 5-10
BRAKE FLUID LEVEL SWITCH - INSTALLATION ........................ 5-11
BRAKE FLUID LEVEL SWITCH - OPERATION .......................... 5-10
BRAKE FLUID LEVEL SWITCH - REMOVAL ........................... 5-11
BRAKE FLUID, SPECIFICATIONS ..........5-33
BRAKE INTERMEDIATE - INSTALLATION, CABLE - PARKING ..................... 5-69
BRAKE INTERMEDIATE - REMOVAL, CABLE - PARKING ..................... 5-69
BRAKE LAMP SWITCH - DESCRIPTION ....8L-4
BRAKE LAMP SWITCH - DIAGNOSIS AND TESTING ........................ 8L-4
BRAKE LAMP SWITCH - INSTALLATION ....8L-5
BRAKE LAMP SWITCH - OPERATION ......8L-4
BRAKE LAMP SWITCH - REMOVAL .......8L-5
BRAKE LEVER AND FRONT CABLE - INSTALLATION, PARKING ...............5-77
BRAKE LEVER AND FRONT CABLE - REMOVAL, PARKING ................... 5-77
BRAKE PROPORTIONING - DESCRIPTION, ELECTRONIC VARIABLE ....5-88
BRAKE PROPORTIONING - OPERATION, ELECTRONIC VARIABLE ................5-89
BRAKE ROTOR - DIAGNOSIS AND TESTING ............................ 5-55
BRAKE ROTOR - INSTALLATION, FRONT . . . 5-59
BRAKE ROTOR - REMOVAL, FRONT .......5-59
BRAKE ROTOR, EXPORT ................5-60
BRAKE ROTOR MACHINING - STANDARD PROCEDURE ......................... 5-58
BRAKE ROTOR, SPECIFICATIONS .........5-60
BRAKE SHOE LINING - INSPECTION, REAR DRUM ......................... 5-22
BRAKE SHOES - ADJUSTMENT, PARKING . . 5-85
BRAKE SHOES - ADJUSTMENT, REAR DRUM .............................. 5-23
BRAKE SHOES - CLEANING, DISC ....5-16,5-18
BRAKE SHOES - INSPECTION, DISC . . . 5-16,5-18
BRAKE SHOES - INSTALLATION, REAR DISC ............................... 5-19
BRAKE SHOES - INSTALLATION, REAR DRUM .............................. 5-22
BRAKE SHOES - REMOVAL, REAR DISC ....5-17
BRAKE SHOES - REMOVAL, REAR DRUM . . 5-19
BRAKE SHOES (CONTINENTAL TEVES BRAKES) - INSTALLATION, FRONT
DISC ............................... 5-16
BRAKE SHOES (CONTINENTAL TEVES BRAKES) - REMOVAL, FRONT DISC .......5-15
BRAKE SHOES (TRW BRAKES) - INSTALLATION, FRONT DISC .............5-17
BRAKE SHOES (TRW BRAKES) - REMOVAL, FRONT DISC ................5-15
BRAKE SYSTEM - DESCRIPTION, ANTILOCK ........................... 5-87BRAKE SYSTEM - DIAGNOSIS AND
TESTING, BASE ........................5-4
BRAKE SYSTEM - OPERATION, ANTILOCK ........................... 5-88
BRAKE SYSTEM BLEEDING - STANDARD PROCEDURE, ANTILOCK ................5-90
BRAKE SYSTEM (EXPORT) - DESCRIPTION, ANTILOCK ...............5-87
BRAKE SYSTEM, SPECIAL TOOLS - BASE . . 5-10
BRAKE TUBES AND HOSES - DESCRIPTION ........................ 5-14
BRAKE TUBES AND HOSES - INSPECTION ......................... 5-14
BRAKE TUBES AND HOSES - OPERATION . . 5-14
BRAKES - DESCRIPTION, BASE ...........5-3
BRAKES - OPERATION, BASE .............5-3
BRAKES (EXPORT) - DESCRIPTION, BASE ................................5-3
BRAKES (EXPORT) - DESCRIPTION, DISC . . 5-13
BRAKES (FRONT) - DESCRIPTION, DISC . . . 5-11
BRAKES (FRONT) - OPERATION, DISC .....5-13
BRAKES (REAR) - DESCRIPTION, DISC ....5-13
BRAKES (REAR) - DESCRIPTION, DRUM . . . 5-13
BRAKES (REAR) - OPERATION, DISC ......5-14
BRAKE/TRANSMISSION SHIFT INTERLOCK SOLENOID - DIAGNOSIS
AND TESTING ................ 21-115,21-266
BREAK-IN, STANDARD PROCEDURE - A/C CLUTCH ........................ 24-15
BUCKET - INSTALLATION, BUCKET SEAT BACK - QUAD ........................ 23-141
BUCKET - INSTALLATION, SEAT BELT BUCKLE - FIRST ROW INBOARD -
QUAD ............................. 8O-36
BUCKET - REMOVAL, BUCKET SEAT BACK - QUAD ...................... 23-140
BUCKET - REMOVAL, SEAT BELT BUCKLE - FIRST ROW INBOARD - QUAD .........8O-35
BUCKET, 50/50 SPLIT, BENCH - INSTALLATION, SEAT BACK HINGE
COVERS - QUAD .................... 23-146
BUCKET, 50/50 SPLIT, BENCH - INSTALLATION, SEAT CUSHION COVER
- QUAD ........................... 23-144
BUCKET, 50/50 SPLIT, BENCH - REMOVAL, SEAT BACK HINGE COVERS
- QUAD ........................... 23-146
BUCKET, 50/50 SPLIT, BENCH - REMOVAL, SEAT CUSHION COVER -
QUAD ............................. 23-144
BUCKET SEAT BACK - QUAD BUCKET - INSTALLATION ...................... 23-141
BUCKET SEAT BACK - QUAD BUCKET - REMOVAL ......................... 23-140
BUCKET SEAT RISER - INSTALLATION, QUAD ............................. 23-143
BUCKET SEAT RISER - REMOVAL, QUAD . 23-143
BUCKET SEAT SIDE SHIELD - NO CUP HOLDER - INSTALLATION, QUAD .......23-143
BUCKET SEAT SIDE SHIELD - NO CUP HOLDER - REMOVAL, QUAD ...........23-143
BUCKET SEAT SIDE SHIELD/CUP HOLDER - FLAP AND SPRING
ASSEMBLY - INSTALLATION, QUAD .....23-151
BUCKET SEAT SIDE SHIELD/CUP HOLDER - FLAP AND SPRING
ASSEMBLY - REMOVAL, QUAD .........23-151
BUCKET SEAT SIDE SHIELD/CUP HOLDER - INSTALLATION, QUAD .......23-142
BUCKET SEAT SIDE SHIELD/CUP HOLDER - REMOVAL, QUAD ...........23-141
BUCKLE - FIRST ROW - BENCH - INSTALLATION, SEAT BELT .............8O-37
BUCKLE - FIRST ROW - BENCH - REMOVAL, SEAT BELT ................8O-36
BUCKLE - FIRST ROW INBOARD - QUAD BUCKET - INSTALLATION, SEAT BELT ....8O-36
BUCKLE - FIRST ROW INBOARD - QUAD BUCKET - REMOVAL, SEAT BELT ........8O-35
BUCKLE - FRONT INBOARD - INSTALLATION, SEAT BELT .............8O-35
BUCKLE - FRONT INBOARD - REMOVAL, SEAT BELT ......................... 8O-35
BUCKLE - SECOND ROW - THREE PASSENGER BENCH - INSTALLATION,
SEAT BELT ......................... 8O-40BUCKLE - SECOND ROW - THREE
PASSENGER BENCH - REMOVAL, SEAT
BELT .............................. 8O-40
BUCKLE - SECOND ROW INBOARD - 50/50 BENCH - INSTALLATION, SEAT
BELT .............................. 8O-38
BUCKLE - SECOND ROW INBOARD - 50/50 BENCH - REMOVAL, SEAT BELT ....8O-37
BUMPER - DESCRIPTION, JOUNCE ........2-35
BUMPER - INSTALLATION, STOP ........23-25
BUMPER - OPERATION, JOUNCE .........2-35
BUMPER - REMOVAL, STOP ............23-25
BUMPER BEZEL - INSTALLATION, SLIDING DOOR STOP .................23-25
BUMPER BEZEL - REMOVAL, SLIDING DOOR STOP ........................ 23-25
BUMPER REINFORCEMENT - INSTALLATION, FRONT .................13-3
BUMPER REINFORCEMENT - INSTALLATION, REAR .................. 13-5
BUMPER REINFORCEMENT - REMOVAL, FRONT .............................. 13-3
BUMPER REINFORCEMENT - REMOVAL, REAR ............................... 13-5
BUS COMMUNICATION RECEIVE - PCM INPUT - OPERATION, DATA .............8E-14
BUS, OPERATION - PROGRAMMABLE COMMUNICATIONS INTERFACE (PCI) .....14-25
BUSHING - LEAF SPRING FRONT - INSTALLATION ........................ 2-30
BUSHING - LEAF SPRING FRONT - REMOVAL ........................... 2-29
BUSHINGS - INSTALLATION, FRONT CROSSMEMBER MOUNT ...............13-17
BUSHINGS - REMOVAL, FRONT CROSSMEMBER MOUNT ...............13-17
BUSHINGS (CONTINENTAL TEVES BRAKES) - ASSEMBLY, CALIPER GUIDE
PIN ................................ 5-25
BUSHINGS (CONTINENTAL TEVES BRAKES) - DISASSEMBLY, CALIPER
GUIDE PIN ........................... 5-24
CABIN HEATER - DESCRIPTION ........24-113
CABIN HEATER, DIAGNOSIS AND TESTING - SUPPLEMENTAL ...........24-114
CABLE - DESCRIPTION .................8P-4
CABLE - DESCRIPTION, ANTENNA BODY . . . 8A-7
CABLE - DESCRIPTION, SPARK PLUG .....8I-10
CABLE - INSTALLATION ................8P-4
CABLE - INSTALLATION, GEAR SHIFT ....21-234
CABLE - INSTALLATION, HOLD OPEN LATCH ............................. 23-38
CABLE - INSTALLATION, INSIDE HANDLE . . 23-38
CABLE - INSTALLATION, INSTRUMENT PANEL ANTENNA ..................... 8A-12
CABLE - INSTALLATION, LATCH RELEASE . 23-64
CABLE - INSTALLATION, OUTSIDE HANDLE ............................ 23-37
CABLE - INSTALLATION, PARKING BRAKE LEVER AND FRONT ..............5-77
CABLE - INSTALLATION, THROTTLE CONTROL .......................... 14-40
CABLE - OPERATION ................... 8P-4
CABLE - OPERATION, ANTENNA BODY .....8A-7
CABLE - PARKING BRAKE INTERMEDIATE - INSTALLATION ..........5-69
CABLE - PARKING BRAKE INTERMEDIATE - REMOVAL .............5-69
CABLE - REMOVAL .................... 8P-4
CABLE - REMOVAL, GEAR SHIFT . . 21-233,21-84
CABLE - REMOVAL, HOLD OPEN LATCH . . . 23-38
CABLE - REMOVAL, INSIDE HANDLE .....23-37
CABLE - REMOVAL, INSTRUMENT PANEL ANTENNA .......................... 8A-12
CABLE - REMOVAL, LATCH RELEASE .....23-63
CABLE - REMOVAL, OUTSIDE HANDLE ....23-37
CABLE - REMOVAL, PARKING BRAKE LEVER AND FRONT .................... 5-77
CABLE - REMOVAL, THROTTLE CONTROL .......................... 14-40
CABLE ADJUSTMENT, ADJUSTMENTS - GEARSHIFT ........................ 21-235
CABLE ADJUSTMENT, INSTALLATION - SYNCHRONIZING ..............23-105,23-147
CABLE, DIAGNOSIS AND TESTING - ANTENNA BODY ...................... 8A-8
RS INDEX5
Description Group-Page Description Group-Page Description Group-Page

ENGINE OIL PRESSURE - DIAGNOSISAND TESTING, CHECKING ...............9-53
ENGINE, SPECIAL TOOLS - 2.4L ..........9-21
ENGINE, SPECIAL TOOLS - 3.3/3.8L .......9-98
ENGINE, SPECIFICATIONS - 3.3/3.8L ......9-93
ENGINE SPEED SENSOR - DESCRIPTION . . 14-30
ENGINE SPEED SENSOR - OPERATION ....14-30
ENGINE, STANDARD PROCEDURE - HYDROSTATIC LOCKED .............9-10,9-87
ENGINES - DESCRIPTION, ENGINE OIL - DIESEL ..............................0-6
ENGINES - EXPORT - DESCRIPTION, DIESEL ............................. 0-21
ENGINES, INSTALLATION - 2.4L/3.3L/ 3.8L ............................... 24-77
ENGINES, INSTALLATION - 2.5L/2.8L DIESEL ............................ 24-78
ENGINES, REMOVAL - 2.4L/3.3L/3.8L .....24-76
ENGINES, REMOVAL - 2.5L/2.8L DIESEL . . 24-77
ENTRY MODULE - DESCRIPTION, SENTRY KEY REMOTE .................8Q-3
ENTRY MODULE - DIAGNOSIS AND TESTING, SENTRY KEY REMOTE .........8Q-5
ENTRY MODULE - INSTALLATION, SENTRY KEY REMOTE .................8Q-6
ENTRY MODULE - OPERATION, SENTRY KEY REMOTE ........................ 8Q-4
ENTRY MODULE - REMOVAL, SENTRY KEY REMOTE ........................ 8Q-6
ENTRY SYSTEM - DIAGNOSIS AND TESTING, SENTRY KEY REMOTE .........8Q-3
ENTRY TRANSMITTER, DIAGNOSIS AND TESTING - KEYLESS .................. 8N-24
ENTRY TRANSMITTER PROGRAMMING - STANDARD PROCEDURE, REMOTE
KEYLESS ........................... 8N-24
EQUIPMENT, STANDARD PROCEDURE - REFRIGERANT SYSTEM SERVICE ........24-69
ERASING TRANSMITTER CODES, STANDARD PROCEDURE ..............8M-12
EVACUATE, STANDARD PROCEDURE - REFRIGERANT SYSTEM ...............24-70
EVAP CANISTER - INSTALLATION, REAR . . 25-21
EVAP CANISTER - REMOVAL, REAR ......25-20
EVAPORATION CONTROL SYSTEM - OPERATION ......................... 25-11
EVAPORATOR - DESCRIPTION, A/C . 24-80,24-98
EVAPORATOR - INSTALLATION, A/C ......24-81
EVAPORATOR - OPERATION, A/C . . . 24-80,24-98
EVAPORATOR - REMOVAL, A/C ..........24-81
EVAPORATOR, INSTALLATION - REAR A/C............................... 24-100
EVAPORATOR LINE EXTENSION, INSTALLATION - REAR A/C ............24-100
EVAPORATOR LINE EXTENSION, REMOVAL - REAR A/C .................24-99
EVAPORATOR, REMOVAL - REAR A/C .....24-98
EVAPORATOR TEMPERATURE SENSOR - DESCRIPTION ....................... 24-26
EVAPORATOR TEMPERATURE SENSOR - OPERATION ......................... 24-27
EVAP/PURGE SOLENOID - DESCRIPTION . . 25-13
EVAP/PURGE SOLENOID - INSTALLATION . 25-13
EVAP/PURGE SOLENOID - OPERATION ....25-13
EVAP/PURGE SOLENOID - REMOVAL .....25-13
EXCESSIVE EXHAUST SYSTEM NOISE - DIAGNOSIS AND TESTING ..............11-2
EXHAUST MANIFOLD - CLEANING ........9-63
EXHAUST MANIFOLD - INSPECTION .......9-63
EXHAUST MANIFOLD - INSTALLATION .....9-63
EXHAUST MANIFOLD - LEFT - CLEANING . . 9-154
EXHAUST MANIFOLD - LEFT - INSPECTION ........................ 9-155
EXHAUST MANIFOLD - LEFT - INSTALLATION ....................... 9-155
EXHAUST MANIFOLD - LEFT - REMOVAL . . 9-154
EXHAUST MANIFOLD - REMOVAL .........9-63
EXHAUST MANIFOLD - RIGHT - CLEANING .......................... 9-153
EXHAUST MANIFOLD - RIGHT - INSPECTION ........................ 9-153
EXHAUST MANIFOLD - RIGHT - INSTALLATION ....................... 9-153
EXHAUST MANIFOLD - RIGHT - REMOVAL .......................... 9-152
EXHAUST SYSTEM - DESCRIPTION .......11-1
EXHAUST SYSTEM NOISE - DIAGNOSIS AND TESTING, EXCESSIVE ..............11-2EXHAUST SYSTEM RESTRICTION CHECK
- DIAGNOSIS AND TESTING .............11-2
EXHAUST SYSTEM, SPECIAL TOOLS ......11-4
EXHAUST TUBE - INSTALLATION .......24-116
EXHAUST TUBE - REMOVAL ...........24-116
EXHAUSTER - DESCRIPTION, REAR QUARTER PANEL/FENDER AIR ..........23-59
EXHAUSTER - INSTALLATION, REAR QUARTER PANEL/FENDER AIR ..........23-60
EXHAUSTER - REMOVAL, REAR QUARTER PANEL/FENDER AIR ..........23-59
EXPANSION VALVE - DESCRIPTION ......24-81
EXPANSION VALVE - DESCRIPTION, A/C . 24-100
EXPANSION VALVE - OPERATION ........24-81
EXPANSION VALVE - OPERATION, A/C . . . 24-100
EXPANSION VALVE, DIAGNOSIS AND TESTING - FRONT A/C .................24-82
EXPANSION VALVE, DIAGNOSIS AND TESTING - REAR A/C .................24-101
EXPORT - ANTENNA MODULE ..........8A-10
EXPORT - BRAKE ROTOR ...............5-60
EXPORT - DESCRIPTION ................5-63
EXPORT - DESCRIPTION ................0-13
EXPORT - DESCRIPTION ................2-10
EXPORT - DESCRIPTION, ANTENNA MODULE ........................... 8A-10
EXPORT - DESCRIPTION, DIESEL ENGINES ............................ 0-21
EXPORT - DESCRIPTION, DOOR CYLINDER LOCK SWITCH ...............8N-22
EXPORT - DESCRIPTION, POWER FOLDAWAY MIRROR SWITCH ..........8N-29
EXPORT - DESCRIPTION, QUARTER GLASS INTEGRAL ANTENNA ............8A-13
EXPORT - DOOR CYLINDER LOCK SWITCH ............................ 8N-22
EXPORT - INSTALLATION ...............5-68
EXPORT - INSTALLATION ...............2-11
EXPORT - INSTALLATION, HEADLAMP UNIT .............................. 8L-17
EXPORT - INSTALLATION, HOOD AJAR SWITCH ............................ 8Q-3
EXPORT - INSTALLATION, POWER FOLDAWAY MIRROR SWITCH ..........8N-30
EXPORT - OPERATION, ANTENNA MODULE ........................... 8A-10
EXPORT - OPERATION, DOOR CYLINDER LOCK SWITCH ....................... 8N-22
EXPORT - OPERATION, POWER FOLDAWAY MIRROR SWITCH ..........8N-29
EXPORT - OPERATION, QUARTER GLASS INTEGRAL ANTENNA .................. 8A-13
EXPORT - QUARTER GLASS INTEGRAL ANTENNA .......................... 8A-13
EXPORT - REMOVAL ................... 5-67
EXPORT - REMOVAL ................... 2-11
EXPORT - REMOVAL, HEADLAMP UNIT . . . 8L-17
EXPORT - REMOVAL, HOOD AJAR SWITCH ............................ 8Q-3
EXPORT - REMOVAL, POWER FOLDAWAY MIRROR SWITCH ..........8N-29
EXPORT - STANDARD PROCEDURE, FRONT FOG LAMP UNIT ALIGNMENT ......8L-9
EXPORT - STANDARD PROCEDURE, HEADLAMP UNIT ALIGNMENT ..........8L-15
EXTENSION, INSTALLATION - REAR A/C EVAPORATOR LINE .................. 24-100
EXTENSION, REMOVAL - REAR A/C EVAPORATOR LINE ................... 24-99
EXTENSION TRIM - INSTALLATION, A-PILLAR LOWER .................... 23-79
EXTENSION TRIM - REMOVAL, A-PILLAR LOWER ............................ 23-79
EXTERIOR - DESCRIPTION, LAMPS/ LIGHTING ........................... 8L-2
EXTERIOR - OPERATION, LAMPS/ LIGHTING ........................... 8L-2
EXTERIOR - WARNING, LAMPS/ LIGHTING ........................... 8L-3
EXTERIOR HANDLE - INSTALLATION .....23-22,
23-40
EXTERIOR HANDLE - REMOVAL ....23-21,23-40
EXTERIOR HANDLE SWITCH - DESCRIPTION ....................... 8N-10
EXTERIOR HANDLE SWITCH - INSTALLATION ...................... 8N-10
EXTERIOR HANDLE SWITCH - OPERATION ......................... 8N-10EXTERIOR HANDLE SWITCH - REMOVAL . . 8N-10
EXTERIOR LAMPS, SPECIFICATIONS
......8L-3
EXTERIOR NAME PLATES - ADHESIVE ATTACHED - INSTALLATION ............23-51
EXTERIOR NAME PLATES - ADHESIVE ATTACHED - REMOVAL ................23-51
EXTERIOR NAME PLATES - TAPE ATTACHED - INSTALLATION ............23-51
EXTERIOR NAME PLATES - TAPE ATTACHED - REMOVAL ................23-51
FACTOR SETTING - STANDARD PROCEDURE, PINION .................8E-15
FAILED PARK SWITCH - DIAGNOSIS AND TESTING ............................ 8R-2
FAN - DESCRIPTION, RADIATOR ..........7-29
FAN - INSTALLATION, RADIATOR .........7-30
FAN - OPERATION, RADIATOR ...........7-29
FAN - REMOVAL, RADIATOR .............7-30
FAN MOTOR - DIAGNOSIS AND TESTING, RADIATOR ................... 7-30
FAN RELAY - DESCRIPTION, RADIATOR ....7-31
FAN RELAY - INSTALLATION, RADIATOR . . . 7-31
FAN RELAY - OPERATION, RADIATOR ......7-31
FAN RELAY - REMOVAL, RADIATOR .......7-31
FASCIA - INSTALLATION, FRONT .........13-1
FASCIA - INSTALLATION, REAR ..........13-4
FASCIA - REMOVAL, FRONT .............13-1
FASCIA - REMOVAL, REAR ..............13-4
FASCIA - SCUFF PAD - INSTALLATION, REAR ............................... 13-5
FASCIA - SCUFF PAD - REMOVAL, REAR . . . 13-5
FASTENER TORQUE, SPECIFICATIONS - ABS ................................ 5-91
FASTENER TORQUE, SPECIFICATIONS - BRAKE ...............................5-9
FASTENER TORQUE, SPECIFICATIONS - COLUMN ........................... 19-17
FASTENER TORQUE, SPECIFICATIONS - FRONT SUSPENSION ...................2-3
FASTENER TORQUE, SPECIFICATIONS - POWER STEERING .................... 19-9
FASTENER TORQUE, SPECIFICATIONS - REAR SUSPENSION ................... 2-28
FEED CIRCUIT RESISTANCE TEST - DIAGNOSIS AND TESTING ..............8F-35
FEED CIRCUIT TEST - DIAGNOSIS AND TESTING ........................... 8F-36
FENDER - INSTALLATION, FRONT ........23-52
FENDER - REMOVAL, FRONT ...........23-51
FFV REPLACEMENT PARTS - DESCRIPTION ........................ 14-2
FILL - DIAGNOSIS AND TESTING, VEHICLE DOES NOT .................. 25-17
FILL DOOR - INSTALLATION, FUEL .......23-52
FILL DOOR - REMOVAL, FUEL ..........23-52
FILL DOOR BLOCKER LATCH - INSTALLATION, FUEL .................23-53
FILL DOOR BLOCKER LATCH - REMOVAL, FUEL ..................... 23-53
FILL DOOR BLOCKER LATCH STRIKER - INSTALLATION, FUEL .................23-53
FILL DOOR BLOCKER LATCH STRIKER - REMOVAL, FUEL ..................... 23-53
FILL DOOR BLOCKER LOCKOUT LINK - INSTALLATION, FUEL .................23-54
FILL DOOR BLOCKER LOCKOUT LINK - REMOVAL, FUEL ..................... 23-54
FILL/CHECK LOCATIONS - DESCRIPTION, FLUID ...............................0-7
FILLER CAP - DESCRIPTION, FUEL .......25-13
FILLER CAP - OPERATION, FUEL ........25-13
FILLER NECK SEAL - DIAGNOSIS AND TESTING, RADIATOR CAP TO ............7-28
FILLER TUBE - INSTALLATION, FUEL TANK .............................. 14-17
FILLER TUBE - REMOVAL, FUEL TANK ....14-16
FILLING - STANDARD PROCEDURE, COOLING SYSTEM .....................7-4
FILLING, STANDARD PROCEDURE - REAR HEATER CORE .................24-102
FILTER - DESCRIPTION, AIR ............24-42
FILTER - DESCRIPTION, OIL .............9-54
FILTER - INSTALLATION, AIR ...........24-43
FILTER - INSTALLATION, INLET ..........14-17
FILTER - INSTALLATION, OIL .......9-141,9-54
FILTER - REMOVAL, AIR ...............24-42
FILTER - REMOVAL, INLET .............14-17
FILTER - REMOVAL, OIL ...........9-141,9-54
12 INDEXRS
Description Group-Page Description Group-Page Description Group-Page

FOLD-IN-FLOOR - REMOVAL, SEATCUSHION COVER/FOAM - THIRD ROW . . . 23-159
FOLD-IN-FLOOR - REMOVAL, SEAT CUSHION COVER/FOAM -SECOND
ROW ............................. 23-136
FOLD-IN-FLOOR - REMOVAL, SEAT CUSHION SIDE SHIELD - SECOND
ROW ............................. 23-138
FOLD-IN-FLOOR - REMOVAL, SEAT GAS STRUT - SECOND ROW ...............23-138
FOLD-IN-FLOOR - REMOVAL, SEAT PROP ROD - SECOND ROW ................23-139
FOLD-IN-FLOOR - REMOVAL, SECOND ROW FLOOR TUB CARPET INSERT .......23-98
FOLD-IN-FLOOR - REMOVAL, SIDE SHIELD CUP HOLDER ................23-160
FOLD-IN-FLOOR - REMOVAL, WITH NVLD .............................. 25-20
FOLD-IN-FLOOR - SPECIFICATIONS, WELD LOCATIONS ................... 23-350
FOLD-IN-FLOOR ONLY - SPECIFICATIONS, BODY SEALING
LOCATIONS ........................ 23-209
FOLD-IN-FLOOR ONLY - SPECIFICATIONS, STRUCTURAL
ADHESIVE LOCATIONS ...............23-228
FOLD-IN-FLOOR SEATING - INSTALLATION .................... 5-68,5-75
FOLD-IN-FLOOR SEATING - INSTALLATION, FWD ................... 2-45
FOLD-IN-FLOOR SEATING - REMOVAL . 5-66,5-72
FOLD-IN-FLOOR SEATING - REMOVAL, FWD................................ 2-45
FOLD-IN-FLOOR SEATS ONLY - SPECIFICATIONS, FRAME DIMENSIONS .....13-11
FOLDING MECHANISM -SECOND ROW -FOLD-IN-FLOOR - INSTALLATION,
SEAT RECLINER/FORWARD ............23-137
FOLDING MECHANISM -SECOND ROW -FOLD-IN-FLOOR - REMOVAL, SEAT
RECLINER/FORWARD ................23-137
FORM-IN-PLACE GASKETS AND SEALERS, STANDARD PROCEDURE . . . 9-11,9-86
FORWARD MECHANISM -THIRD ROW -FOLD-IN-FLOOR - INSTALLATION,
SEAT RECLINER/FOLD ................23-160
FORWARD MECHANISM -THIRD ROW -FOLD-IN-FLOOR - REMOVAL, SEAT
RECLINER/FOLD .................... 23-160
FRAME - SECOND ROW - FOLD-IN- FLOOR - INSTALLATION, SEAT BACK ....23-134
FRAME - SECOND ROW - FOLD-IN- FLOOR - REMOVAL, SEAT BACK ........23-134
FRAME - THIRD ROW - FOLD-IN-FLOOR - INSTALLATION, SEAT BACK ..........23-157
FRAME - THIRD ROW - FOLD-IN-FLOOR - REMOVAL, SEAT BACK ..............23-156
FRAME DIMENSIONS - FOLD-IN-FLOOR SEATS ONLY - SPECIFICATIONS .........13-11
FRAME DIMENSIONS - SPECIFICATIONS . . . 13-6
FREE MODULE - INSTALLATION, HANDS . . . 8T-3
FREE MODULE - REMOVAL, HANDS .......8T-3
FRONT - DESCRIPTION, HALF SHAFT .......3-1
FRONT - DESCRIPTION, PLUMBING ......24-65
FRONT - INSTALLATION, BUSHING - LEAF SPRING ........................ 2-30
FRONT - INSTALLATION, CRANKSHAFT OIL SEAL ....................... 9-130,9-42
FRONT - INSTALLATION, HALF SHAFT ......3-4
FRONT - INSTALLATION, SEAT BELT & RETRACTOR - OUTBOARD .............8O-39
FRONT - INSTALLATION, SPRING MOUNTS ............................ 2-43
FRONT - INSTALLATION, WHEEL MOUNTING STUDS ................... 22-21
FRONT - OPERATION, PLUMBING ........24-65
FRONT - REMOVAL, BUSHING - LEAF SPRING ............................. 2-29
FRONT - REMOVAL, CRANKSHAFT OIL SEAL .......................... 9-130,9-41
FRONT - REMOVAL, HALF SHAFT ..........3-2
FRONT - REMOVAL, SEAT BELT & RETRACTOR - OUTBOARD .............8O-38
FRONT - REMOVAL, SPRING MOUNTS .....2-42
FRONT - REMOVAL, WHEEL MOUNTING STUDS ............................. 22-21
FRONT - SPECIFICATIONS, HALF SHAFT ....3-6FRONT A/C EXPANSION VALVE,
DIAGNOSIS AND TESTING .............24-82
FRONT BLOWER MOTOR, DIAGNOSIS AND TESTING ....................... 24-46
FRONT BLOWER MOTOR RESISTOR BLOCK, DIAGNOSIS AND TESTING .......24-25
FRONT BRAKE ROTOR - INSTALLATION ....5-59
FRONT BRAKE ROTOR - REMOVAL .......5-59
FRONT BUMPER REINFORCEMENT - INSTALLATION ........................ 13-3
FRONT BUMPER REINFORCEMENT - REMOVAL ........................... 13-3
FRONT CABLE - INSTALLATION, PARKING BRAKE LEVER ................5-77
FRONT CABLE - REMOVAL, PARKING BRAKE LEVER ........................ 5-77
FRONT CENTER BEZEL OUTLETS, INSTALLATION ....................... 24-45
FRONT CENTER BEZEL OUTLETS, REMOVAL .......................... 24-44
FRONT CONTROL MODULE - DESCRIPTION ........................ 8E-7
FRONT CONTROL MODULE - OPERATION . . 8E-7
FRONT CONTROL MODULE, DIAGNOSIS AND TESTING ........................ 8E-7
FRONT CRADLE CROSSMEMBER - DESCRIPTION ....................... 13-14
FRONT CRADLE CROSSMEMBER THREAD REPAIR - DESCRIPTION ........13-14
FRONT CROSSMEMBER MOUNT BUSHINGS - INSTALLATION ............13-17
FRONT CROSSMEMBER MOUNT BUSHINGS - REMOVAL .................13-17
FRONT DEMISTER OUTLETS, INSTALLATION ....................... 24-45
FRONT DEMISTER OUTLETS, REMOVAL . . . 24-44
FRONT DISC BRAKE CALIPER ADAPTER - INSTALLATION ...................... 5-31
FRONT DISC BRAKE CALIPER ADAPTER - REMOVAL .......................... 5-31
FRONT DISC BRAKE CALIPER (CONTINENTAL TEVES BRAKES) -
INSTALLATION ........................ 5-27
FRONT DISC BRAKE CALIPER (CONTINENTAL TEVES BRAKES) -
REMOVAL ........................... 5-24
FRONT DISC BRAKE CALIPER (TRW BRAKES) - INSTALLATION ...............5-27
FRONT DISC BRAKE CALIPER (TRW BRAKES) - REMOVAL .................. 5-24
FRONT DISC BRAKE SHOES (CONTINENTAL TEVES BRAKES) -
INSTALLATION ........................ 5-16
FRONT DISC BRAKE SHOES (CONTINENTAL TEVES BRAKES) -
REMOVAL ........................... 5-15
FRONT DISC BRAKE SHOES (TRW BRAKES) - INSTALLATION ...............5-17
FRONT DISC BRAKE SHOES (TRW BRAKES) - REMOVAL .................. 5-15
FRONT DOOR GLASS RUN WEATHERSTRIP - INSTALLATION .......23-166
FRONT DOOR GLASS RUN WEATHERSTRIP - REMOVAL ...........23-166
FRONT DOOR INNER BELT MOLDING - INSTALLATION ...................... 23-168
FRONT DOOR INNER BELT MOLDING - REMOVAL ......................... 23-168
FRONT DOOR OUTER BELT MOLDING - INSTALLATION ...................... 23-167
FRONT DOOR OUTER BELT MOLDING - REMOVAL ......................... 23-167
FRONT DOOR WEATHERSTRIP - INSTALLATION ...................... 23-168
FRONT DOOR WEATHERSTRIP - REMOVAL ......................... 23-168
FRONT FASCIA - INSTALLATION ..........13-1
FRONT FASCIA - REMOVAL ..............13-1
FRONT FENDER - INSTALLATION ........23-52
FRONT FENDER - REMOVAL ............23-51
FRONT FOG LAMP - DIAGNOSIS AND TESTING ............................ 8L-7
FRONT FOG LAMP - INSTALLATION .......8L-8
FRONT FOG LAMP - REMOVAL ...........8L-8
FRONT FOG LAMP UNIT ALIGNMENT - EXPORT - STANDARD PROCEDURE .......8L-9
FRONT FOG LAMP UNIT ALIGNMENT - STANDARD PROCEDURE ................8L-9FRONT HEATER CORE, INSTALLATION
....24-86
FRONT HEATER CORE, REMOVAL ........24-85
FRONT HEATER CORE TUBES, INSTALLATION ....................... 24-85
FRONT HEATER CORE TUBES, REMOVAL . . 24-84
FRONT INBOARD - INSTALLATION, SEAT BELT BUCKLE ....................... 8O-35
FRONT INBOARD - REMOVAL, SEAT BELT BUCKLE ....................... 8O-35
FRONT MOUNT - INSTALLATION ....9-134,9-50
FRONT MOUNT - REMOVAL ........9-134,9-50
FRONT SEAT - INSTALLATION ..........23-110
FRONT SEAT - REMOVAL .............23-108
FRONT SEAT BACK - INSTALLATION .....23-111
FRONT SEAT BACK - REMOVAL ........23-111
FRONT SEAT BACK ASSIST STRAP - INSTALLATION ...................... 23-112
FRONT SEAT BACK ASSIST STRAP - REMOVAL ......................... 23-112
FRONT SEAT BACK COVER - INSTALLATION ...................... 23-116
FRONT SEAT BACK COVER - REMOVAL . . 23-113
FRONT SEAT BACK PANEL - INSTALLATION ...................... 23-113
FRONT SEAT BACK PANEL - REMOVAL . . 23-112
FRONT SEAT CUSHION - INSTALLATION . . 23-118
FRONT SEAT CUSHION - OCS - INSTALLATION ...................... 23-120
FRONT SEAT CUSHION - OCS - REMOVAL ........................... 23-119
FRONT SEAT CUSHION - REMOVAL .....23-117
FRONT SEAT CUSHION SIDE COVER - INSTALLATION ...................... 23-121
FRONT SEAT CUSHION SIDE COVER - OCS - INSTALLATION ................23-122
FRONT SEAT CUSHION SIDE COVER - OCS - REMOVAL .................... 23-121
FRONT SEAT CUSHION SIDE COVER - REMOVAL ......................... 23-120
FRONT SEAT RISER - MANUAL - OCS - INSTALLATION ...................... 23-123
FRONT SEAT RISER - MANUAL - OCS - REMOVAL ......................... 23-123
FRONT SEAT TRACK - REAR COVER - INSTALLATION ...................... 23-128
FRONT SEAT TRACK - REAR COVER - REMOVAL ......................... 23-128
FRONT SEAT TRACK ADJUSTER/MANUAL - OCS - INSTALLATION ...............23-128
FRONT SEAT TRACK ADJUSTER/MANUAL - OCS - REMOVAL ................... 23-126
FRONT SEAT TRACK ADJUSTER/POWER - OCS - INSTALLATION ...............23-125
FRONT SEAT TRACK ADJUSTER/POWER - OCS - REMOVAL ................... 23-124
FRONT SEAT TRACK MANUAL ADJUSTER - INSTALLATION ...........23-126
FRONT SEAT TRACK MANUAL ADJUSTER - REMOVAL ...............23-125
FRONT SEAT TRACK POWER ADJUSTER - INSTALLATION .................... 23-124
FRONT SEAT TRACK POWER ADJUSTER - REMOVAL ........................ 23-124
FRONT SEAT TRACK REAR COVER - OCS - INSTALLATION .................... 23-129
FRONT SEAT TRACK REAR COVER - OCS - REMOVAL ........................ 23-129
FRONT SUSPENSION - DESCRIPTION ......2-2
FRONT SUSPENSION - OPERATION ........2-2
FRONT SUSPENSION FASTENER TORQUE, SPECIFICATIONS ...............2-3
FRONT SUSPENSION, SPECIAL TOOLS .....2-3
FRONT WHEEL SPEED SENSOR - INSTALLATION ........................ 5-92
FRONT WHEEL SPEED SENSOR - REMOVAL ........................... 5-91
FRONT WHEELHOUSE SPLASH SHIELD - INSTALLATION ....................... 23-57
FRONT WHEELHOUSE SPLASH SHIELD - REMOVAL .......................... 23-57
FRONT WIPER ARM ALIGNMENT - STANDARD PROCEDURE ...............8R-9
FRONT WIPER ARMS - INSTALLATION ....8R-9
FRONT WIPER ARMS - REMOVAL ........8R-9
FRONT WIPER MOTOR - INSTALLATION . . 8R-10
FRONT WIPER MOTOR - REMOVAL .......8R-9
FRONT WIPER SYSTEM - DIAGNOSIS AND TESTING ........................ 8R-2
14 INDEXRS
Description Group-Page Description Group-Page Description Group-Page

LWB - INSTALLATION, SEAT BELT &RETRACTOR - SECOND ROW - RIGHT
OUTBOARD WITH REAR HVAC ..........8O-41
LWB - REMOVAL, SEAT BELT & RETRACTOR - SECOND ROW - RIGHT
OUTBOARD WITH REAR HVAC ..........8O-41
MACHINING - STANDARD PROCEDURE, BRAKE ROTOR ....................... 5-58
MAIN BEARING FITTING - STANDARD PROCEDURE ........................ 9-125
MAIN BEARINGS - INSTALLATION, CRANKSHAFT ....................... 9-127
MAIN BEARINGS - REMOVAL, CRANKSHAFT ....................... 9-127
MANAGER - DESCRIPTION, TASK ........25-25
MANAGER - OPERATION, TASK .........25-25
MANIFOLD - CLEANING, EXHAUST ........9-63
MANIFOLD - DESCRIPTION, INTAKE . . 9-147,9-60
MANIFOLD - INSPECTION, EXHAUST ......9-63
MANIFOLD - INSTALLATION, EXHAUST ....9-63
MANIFOLD - INSTALLATION, LOWER INTAKE ............................ 9-151
MANIFOLD - INSTALLATION, UPPER INTAKE ............................ 9-149
MANIFOLD - LEFT - CLEANING, EXHAUST ........................... 9-154
MANIFOLD - LEFT - INSPECTION, EXHAUST ........................... 9-155
MANIFOLD - LEFT - INSTALLATION, EXHAUST ........................... 9-155
MANIFOLD - LEFT - REMOVAL, EXHAUST . 9-154
MANIFOLD - LOWER - CLEANING, INTAKE ............................ 9-151
MANIFOLD - LOWER - INSPECTION, INTAKE ........................ 9-151,9-62
MANIFOLD - LOWER - INSTALLATION, INTAKE ............................. 9-62
MANIFOLD - LOWER - REMOVAL, INTAKE ............................. 9-62
MANIFOLD - REMOVAL, EXHAUST ........9-63
MANIFOLD - REMOVAL, LOWER INTAKE . . 9-150
MANIFOLD - REMOVAL, UPPER INTAKE . . . 9-148
MANIFOLD - RIGHT - CLEANING, EXHAUST ........................... 9-153
MANIFOLD - RIGHT - INSPECTION, EXHAUST ........................... 9-153
MANIFOLD - RIGHT - INSTALLATION, EXHAUST ........................... 9-153
MANIFOLD - RIGHT - REMOVAL, EXHAUST ........................... 9-152
MANIFOLD - UPPER - INSPECTION, INTAKE ............................. 9-61
MANIFOLD - UPPER - INSTALLATION, INTAKE ............................. 9-61
MANIFOLD - UPPER - REMOVAL, INTAKE . . 9-60
MANIFOLD LEAKS - DIAGNOSIS AND TESTING, INTAKE ................ 9-147,9-60
MANIFOLD STRIPPED THREAD REPAIR - STANDARD PROCEDURE ...............9-147
MANIFOLD VACUUM PORT REPAIR - STANDARD PROCEDURE, INTAKE ........9-148
MANUAL - INSTALLATION, WINDOW REGULATOR ........................ 23-23
MANUAL - OCS - INSTALLATION, FRONT SEAT RISER ........................ 23-123
MANUAL - OCS - REMOVAL, FRONT SEAT RISER ........................ 23-123
MANUAL - REMOVAL, WINDOW REGULATOR ........................ 23-22
MANUAL ADJUSTER - INSTALLATION, FRONT SEAT TRACK .................23-126
MANUAL ADJUSTER - REMOVAL, FRONT SEAT TRACK ....................... 23-125
MANUAL DUAL ZONE, DESCRIPTION ......24-2
MANUAL DUAL ZONE, OPERATION ........24-5
MANUAL SINGLE ZONE, DESCRIPTION ....24-2
MANUAL SINGLE ZONE, OPERATION ......24-4
MANUAL TEMPERATURE CONTROL SYSTEM, OPERATION ................24-113
MANUAL THREE ZONE, DESCRIPTION .....24-2
MANUAL THREE ZONE, OPERATION .......24-5
MAP SENSOR - DESCRIPTION ..........14-34
MAP SENSOR - OPERATION ............14-34
MASTER CYLINDER BLEEDING - STANDARD PROCEDURE ................5-36
MASTER CYLINDER (FLUID RESERVOIR) - ASSEMBLY ......................... 5-39MASTER CYLINDER (FLUID RESERVOIR)
- DISASSEMBLY ...................... 5-38
MATCH MOUNTING - STANDARD PROCEDURE, TIRE AND WHEEL ..........22-7
MATS - INSTALLATION, CARPETS AND FLOOR ............................. 23-81
MATS - REMOVAL, CARPETS AND FLOOR ............................. 23-81
MEASUREMENT - STANDARD PROCEDURE, CURB HEIGHT .............2-55
MEASUREMENT AND ADJUSTMENT, ADJUSTMENTS - DIFFERENTIAL
BEARING PRELOAD ................... 21-79
MEASUREMENTS - SPECIFICATIONS, GAP AND FLUSH .................... 23-177
MEASURING BEARING CLEARANCE USING PLASTIGAGE - STANDARD
PROCEDURE ..................... 9-12,9-86
MEASURING CAMSHAFT END PLAY - STANDARD PROCEDURE ................9-29
MEASURING CONNECTING ROD BEARING CLEARANCE - STANDARD
PROCEDURE ........................ 9-123
MEASURING CRANKSHAFT END PLAY - STANDARD PROCEDURE ...............9-128
MEASURING TIMING CHAIN WEAR - STANDARD PROCEDURE ...............9-155
MECHANICAL - DIAGNOSIS AND TESTING, ENGINE DIAGNOSIS ........9-6,9-82
MECHANISM -SECOND ROW -FOLD-IN- FLOOR - INSTALLATION, SEAT
RECLINER/FORWARD FOLDING ........23-137
MECHANISM -SECOND ROW -FOLD-IN- FLOOR - REMOVAL, SEAT RECLINER/
FORWARD FOLDING .................23-137
MECHANISM -THIRD ROW -FOLD-IN- FLOOR - INSTALLATION, SEAT
RECLINER/FOLD FORWARD ...........23-160
MECHANISM -THIRD ROW -FOLD-IN- FLOOR - REMOVAL, SEAT RECLINER/
FOLD FORWARD .................... 23-160
MEMORIES, OPERATION - FUEL CORRECTION OR ADAPTIVE ............14-24
MEMORY SEAT/MIRROR MODULE - DESCRIPTION ........................ 8E-9
MEMORY SEAT/MIRROR MODULE - OPERATION .......................... 8E-9
MEMORY SEAT/MIRROR MODULE, DIAGNOSIS AND TESTING ..............8E-9
MEMORY SWITCH - DESCRIPTION ......8N-36
MEMORY SWITCH - OPERATION ........8N-36
MEMORY SWITCH, DIAGNOSIS AND TESTING ........................... 8N-37
MEMORY SYSTEM, DESCRIPTION .......8N-32
MEMORY SYSTEM, DIAGNOSIS AND TESTING ........................... 8N-33
MEMORY SYSTEM, OPERATION .........8N-33
MESSAGE CENTER - INSTALLATION ......8M-1
MESSAGE CENTER - REMOVAL ..........8M-1
MICRO 420 BATTERY TESTER, STANDARD PROCEDURE ...............8F-15
MINI-TRIP COMPUTER, DIAGNOSIS AND TESTING - COMPASS .................8M-10
MIRROR - DESCRIPTION, AUTOMATIC DAY / NIGHT ........................ 8N-28
MIRROR - INSTALLATION, GLASS- OUTSIDE REARVIEW .................. 23-61
MIRROR - INSTALLATION, REAR VIEW . . . 23-97
MIRROR - INSTALLATION, SIDE VIEW ....23-60
MIRROR - OPERATION, AUTOMATIC DAY / NIGHT ............................ 8N-28
MIRROR - REMOVAL, GLASS-OUTSIDE REARVIEW .......................... 23-61
MIRROR - REMOVAL, REAR VIEW .......23-97
MIRROR - REMOVAL, SIDE VIEW ........23-60
MIRROR - REMOVAL, SIDEVIEW ........8N-30
MIRROR, DIAGNOSIS AND TESTING - AUTOMATIC DAY / NIGHT ..............8N-28
MIRROR SWITCH - EXPORT - DESCRIPTION, POWER FOLDAWAY ......8N-29
MIRROR SWITCH - EXPORT - INSTALLATION, POWER FOLDAWAY ......8N-30
MIRROR SWITCH - EXPORT - OPERATION, POWER FOLDAWAY ........8N-29
MIRROR SWITCH - EXPORT - REMOVAL, POWER FOLDAWAY .................. 8N-29
MIRRORS - DESCRIPTION, HEATED .......8G-6
MIRRORS - DESCRIPTION, POWER ......8N-26 MIRRORS - OPERATION, HEATED
........8G-6
MIRRORS - OPERATION, POWER ........8N-26
MIRRORS, DIAGNOSIS AND TESTING - POWER ............................ 8N-27
MODE DOOR ACTUATOR - DESCRIPTION . . 24-29
MODE DOOR ACTUATOR - INSTALLATION ....................... 24-30
MODE DOOR ACTUATOR - OPERATION . . . 24-29
MODE DOOR ACTUATOR - REAR - DESCRIPTION ....................... 24-39
MODE DOOR ACTUATOR - REAR - INSTALLATION ....................... 24-40
MODE DOOR ACTUATOR - REAR - OPERATION ......................... 24-39
MODE DOOR ACTUATOR - REAR - REMOVAL .......................... 24-39
MODE DOOR ACTUATOR - REMOVAL .....24-29
MODE, OPERATION - DRB III TS TAT E
DISPLAY TEST ....................... 25-10
MODELS, INSTALLATION - RG ..........24-27
MODELS, INSTALLATION - RS ..........24-28
MODELS, REMOVAL - RG ..............24-27
MODELS, REMOVAL - RS ..............24-27
MODES OF OPERATION - OPERATION ....14-22
MODULE - BLOWER MOTOR - DESCRIPTION, POWER ................24-30
MODULE - BLOWER MOTOR - INSTALLATION, POWER ...............24-31
MODULE - BLOWER MOTOR - OPERATION, POWER .................. 24-30
MODULE - BLOWER MOTOR - REMOVAL, POWER ................... 24-30
MODULE - DESCRIPTION, BODY CONTROL ........................... 8E-2
MODULE - DESCRIPTION, FRONT CONTROL ........................... 8E-7
MODULE - DESCRIPTION, FUEL PUMP ....14-8
MODULE - DESCRIPTION, HEATED SEAT . . . 8E-8
MODULE - DESCRIPTION, INTEGRATED POWER ..........................8W -97-1
MODULE - DESCRIPTION, MEMORY SEAT/MIRROR ........................ 8E-9
MODULE - DESCRIPTION, OCCUPANT CLASSIFICATION ..................... 8O-25
MODULE - DESCRIPTION, PARK ASSIST . . . 8B-4
MODULE - DESCRIPTION, POWER LIFTGATE CONTROL .................. 8E-10
MODULE - DESCRIPTION, SENTRY KEY REMOTE ENTRY ...................... 8Q-3
MODULE - DESCRIPTION, SLIDING DOOR CONTROL ..................... 8E-18
MODULE - DIAGNOSIS AND TESTING, SENTRY KEY REMOTE ENTRY ...........8Q-5
MODULE - EXPORT - DESCRIPTION, ANTENNA .......................... 8A-10
MODULE - EXPORT - OPERATION, ANTENNA .......................... 8A-10
MODULE - INSTALLATION, BODY CONTROL ........................... 8E-4
MODULE - INSTALLATION, HANDS FREE . . . 8T-3
MODULE - INSTALLATION, INTEGRATED POWER ..........................8W -97-2
MODULE - INSTALLATION, OCCUPANT CLASSIFICATION ..................... 8O-26
MODULE - INSTALLATION, PARK ASSIST . . 8B-6
MODULE - INSTALLATION, SENTRY KEY REMOTE ENTRY ...................... 8Q-6
MODULE - INSTALLATION, WIPER .......8R-14
MODULE - OPERATION, BODY CONTROL . . . 8E-3
MODULE - OPERATION, FRONT CONTROL ........................... 8E-7
MODULE - OPERATION, FUEL PUMP ......14-9
MODULE - OPERATION, HEATED SEAT .....8E-8
MODULE - OPERATION, INTEGRATED POWER ..........................8W -97-2
MODULE - OPERATION, MEMORY SEAT/MIRROR ........................ 8E-9
MODULE - OPERATION, OCCUPANT CLASSIFICATION ..................... 8O-25
MODULE - OPERATION, PARK ASSIST .....8B-5
MODULE - OPERATION, POWER LIFTGATE CONTROL .................. 8E-10
MODULE - OPERATION, SENTRY KEY REMOTE ENTRY ...................... 8Q-4
MODULE - OPERATION, SLIDING DOOR CONTROL .......................... 8E-18
MODULE - REAR BLOWER MOTOR - DESCRIPTION, POWER ................24-40
20 INDEXRS
Description Group-Page Description Group-Page Description Group-Page

RELIEF VALVE, OPERATION - HIGHPRESSURE ......................... 24-72
REMOTE ENTRY MODULE - DESCRIPTION, SENTRY KEY .............8Q-3
REMOTE ENTRY MODULE - DIAGNOSIS AND TESTING, SENTRY KEY .............8Q-5
REMOTE ENTRY MODULE - INSTALLATION, SENTRY KEY ............8Q-6
REMOTE ENTRY MODULE - OPERATION, SENTRY KEY ......................... 8Q-4
REMOTE ENTRY MODULE - REMOVAL, SENTRY KEY ......................... 8Q-6
REMOTE ENTRY SYSTEM - DIAGNOSIS AND TESTING, SENTRY KEY .............8Q-3
REMOTE KEYLESS ENTRY TRANSMITTER PROGRAMMING -
STANDARD PROCEDURE ..............8N-24
REMOTE SWITCH, DIAGNOSIS AND TESTING ........................... 8N-30
REMOTE SWITCHES - DESCRIPTION .....8A-16
REMOTE SWITCHES - OPERATION .......8A-16
REMOTE SWITCHES, DIAGNOSIS AND TESTING ........................... 8A-16
REPAIR - DESCRIPTION, FRONT CRADLE CROSSMEMBER THREAD ..............13-14
REPAIR - STANDARD PROCEDURE, INTAKE MANIFOLD VACUUM PORT ......9-148
REPAIR - STANDARD PROCEDURE, MANIFOLD STRIPPED THREAD ..........9-147
REPAIR - STANDARD PROCEDURE, PLASTIC BODY PANEL .................23-3
REPAIR OF DAMAGED OR WORN THREADS - STANDARD PROCEDURE . . 9-10,9-88
REPAIR PROCEDURE, STANDARD PROCEDURE - GRID ................... 8G-5
REPAIRING - STANDARD PROCEDURE, TIRE LEAK .......................... 22-17
REQUIREMENTS - DESCRIPTION, FUEL .....0-4
REQUIREMENTS - DIESEL ENGINE - DESCRIPTION, FUEL ....................0-6
REQUIREMENTS, DESCRIPTION - ENGINE COOLING SYSTEM ..............24-1
RESERVOIR - DESCRIPTION, VACUUM ....8P-6
RESERVOIR - INSTALLATION, VACUUM ....8P-6
RESERVOIR - INSTALLATION, WASHER . . . 8R-13
RESERVOIR - OPERATION, VACUUM ......8P-6
RESERVOIR - REMOVAL, VACUUM ........8P-6
RESERVOIR - REMOVAL, WASHER ......8R-12
RESET - STANDARD PROCEDURE, PARKING BRAKE AUTOMATIC
ADJUSTER TENSION ................... 5-64
RESISTANCE, SPECIFICATIONS - SPARK PLUG CABLE ......................... 8I-2
RESISTANCE TEST - DIAGNOSIS AND TESTING, FEED CIRCUIT ...............8F-35
RESISTOR BLOCK - DESCRIPTION, BLOWER MOTOR ............... 24-24,24-37
RESISTOR BLOCK - OPERATION, BLOWER MOTOR ............... 24-24,24-37
RESISTOR BLOCK, DIAGNOSIS AND TESTING - FRONT BLOWER MOTOR ......24-25
RESISTOR BLOCK, DIAGNOSIS AND TESTING - REAR BLOWER MOTOR ......24-38
RESONATOR - INSTALLATION ............11-9
RESONATOR - REMOVAL ...............11-9
RESTRAINT ANCHOR - DESCRIPTION, CHILD .............................. 8O-9
RESTRAINT ANCHOR - OPERATION, CHILD ............................. 8O-10
RESTRAINT CONTROLLER - DESCRIPTION, OCCUPANT .............8O-27
RESTRAINT CONTROLLER - INSTALLATION, OCCUPANT ............8O-29
RESTRAINT CONTROLLER - OPERATION, OCCUPANT ......................... 8O-28
RESTRAINT CONTROLLER - REMOVAL, OCCUPANT ......................... 8O-29
RESTRAINTS - DESCRIPTION ............8O-2
RESTRAINTS - OPERATION .............8O-4
RESTRICTION CHECK - DIAGNOSIS AND TESTING, EXHAUST SYSTEM ............11-2
RETAINER - INSTALLATION, CRANKSHAFT REAR OIL SEAL ..........9-132
RETAINER - INSTALLATION, PLASTIC GROCERY BAG ..................... 23-149
RETAINER - REMOVAL, CRANKSHAFT REAR OIL SEAL ...................... 9-132RETAINER - REMOVAL, PLASTIC
GROCERY BAG ..................... 23-149
RETRACTOR - FIRST ROW - OUTBOARD - INSTALLATION, SEAT BELT ...........8O-40
RETRACTOR - FIRST ROW - OUTBOARD - REMOVAL, SEAT BELT ...............8O-39
RETRACTOR - OUTBOARD - FRONT - INSTALLATION, SEAT BELT .............8O-39
RETRACTOR - OUTBOARD - FRONT - REMOVAL, SEAT BELT ................8O-38
RETRACTOR - SECOND ROW - LEFT OUTBOARD - INSTALLATION, SEAT
BELT .............................. 8O-42
RETRACTOR - SECOND ROW - LEFT OUTBOARD - REMOVAL, SEAT BELT .....8O-42
RETRACTOR - SECOND ROW - RIGHT OUTBOARD - INSTALLATION, SEAT
BELT .............................. 8O-40
RETRACTOR - SECOND ROW - RIGHT OUTBOARD - REMOVAL, SEAT BELT .....8O-40
RETRACTOR - SECOND ROW - RIGHT OUTBOARD WITH REAR HVAC - LWB -
INSTALLATION, SEAT BELT .............8O-41
RETRACTOR - SECOND ROW - RIGHT OUTBOARD WITH REAR HVAC - LWB -
REMOVAL, SEAT BELT ................8O-41
RETURN - PCM INPUT - OPERATION, SENSOR ............................ 8E-14
RETURN HOSE - INSTALLATION, HEATER . 24-89
RETURN HOSE - REMOVAL, HEATER .....24-88
RING AND COVER - FOLD-IN-FLOOR - INSTALLATION, CARPET TRIM ..........23-84
RING AND COVER - FOLD-IN-FLOOR - REMOVAL, CARPET TRIM ..............23-84
RING, FITTING - PISTON ................9-47
RING FITTING - STANDARD PROCEDURE, PISTON .................9-124
RINGS - INSTALLATION, PISTON ........9-124
RINGS - REMOVAL, PISTON ............9-124
RISER - 50/50 SPLIT - INSTALLATION, BENCH SEAT ....................... 23-145
RISER - 50/50 SPLIT - REMOVAL, BENCH SEAT ....................... 23-145
RISER - INSTALLATION, LUGGAGE RACK . . 23-58
RISER - INSTALLATION, QUAD BUCKET SEAT ............................. 23-143
RISER - MANUAL - OCS - INSTALLATION, FRONT SEAT ..........23-123
RISER - MANUAL - OCS - REMOVAL, FRONT SEAT ....................... 23-123
RISER - REMOVAL, LUGGAGE RACK .....23-57
RISER - REMOVAL, QUAD BUCKET SEAT . 23-143
RISER - SECOND ROW - FOLD-IN-FLOOR - INSTALLATION, SEAT BASE ..........23-135
RISER - SECOND ROW - FOLD-IN-FLOOR - REMOVAL, SEAT BASE ..............23-134
RISER - SECOND ROW - INSTALLATION, BENCH SEAT ....................... 23-145
RISER - SECOND ROW - REMOVAL, BENCH SEAT ....................... 23-145
RISER - THIRD ROW - INSTALLATION, BENCH SEAT ....................... 23-145
RISER - THIRD ROW - REMOVAL, BENCH SEAT ....................... 23-145
RISER LATCH LOCKING LINK - INSTALLATION, SEAT .................23-151
RISER LATCH LOCKING LINK - REMOVAL, SEAT .................... 23-151
ROAD TEST - DIAGNOSIS AND TESTING . . . 8P-3
ROAD TEST - DIAGNOSIS AND TESTING . 21-150, 21-5
ROCKER ARMS - DESCRIPTION .........9-112
ROCKER ARMS - INSPECTION ...........9-35
ROCKER ARMS - INSTALLATION .........9-35
ROCKER ARMS - OPERATION ...........9-112
ROCKER ARMS - REMOVAL .............9-35
ROCKER ARMS AND SHAFT - ASSEMBLY . 9-113
ROCKER ARMS AND SHAFT - DISASSEMBLY ....................... 9-113
ROCKER ARMS AND SHAFT - INSTALLATION ....................... 9-113
ROCKER ARMS AND SHAFT - REMOVAL . . 9-112
ROD - DESCRIPTION, LIFT GEAR & LINK . 8N-16
ROD - DESCRIPTION, PISTON & CONNECTING .................... 9-119,9-44
ROD - INSTALLATION, LIFT GEAR & LINK .............................. 8N-17
ROD - INSTALLATION, OUTER TIE .......19-35 ROD - INSTALLATION, PISTON &
CONNECTING ......................... 9-45
ROD - OPERATION, LIFT GEAR & LINK . . . 8N-16
ROD - REMOVAL, LIFT GEAR & LINK .....8N-16
ROD - REMOVAL, OUTER TIE ...........19-34
ROD - REMOVAL, PISTON & CONNECTING ......................... 9-44
ROD - SECOND ROW - FOLD-IN-FLOOR - INSTALLATION, SEAT PROP ...........23-140
ROD - SECOND ROW - FOLD-IN-FLOOR - REMOVAL, SEAT PROP ...............23-139
ROD BEARING CLEARANCE - STANDARD PROCEDURE, MEASURING
CONNECTING ........................ 9-123
ROD, FITTING - CONNECTING ............9-46
RODS - STANDARD PROCEDURE, FITTING CONNECTING .................9-119
ROOF JOINT MOLDING - INSTALLATION . . 23-60
ROOF JOINT MOLDING - REMOVAL ......23-60
ROTATING ASSEMBLY - SECOND ROW - FOLD-IN-FLOOR - INSTALLATION,
ARMREST ......................... 23-130
ROTATING ASSEMBLY - SECOND ROW - FOLD-IN-FLOOR - REMOVAL,
ARMREST ......................... 23-130
ROTATION - STANDARD PROCEDURE, TIRE AND WHEEL ..................... 22-7
ROTOR - DIAGNOSIS AND TESTING, BRAKE .............................. 5-55
ROTOR - INSTALLATION, FRONT BRAKE . . . 5-59
ROTOR - REMOVAL, FRONT BRAKE .......5-59
ROTOR, EXPORT - BRAKE ................5-60
ROTOR MACHINING - STANDARD PROCEDURE, BRAKE ................... 5-58
ROTOR, SPECIFICATIONS - BRAKE ........5-60
RUNOUT, SPECIFICATIONS - TONE WHEEL ............................. 5-91
SAFETY PRECAUTIONS AND WARNINGS, WARNING ........................... 23-1
SAFETY PRECAUTIONS, WARNING - WINDSHIELD ....................... 23-161
SANDING/BUFFING & POLISHING - DESCRIPTION, FINESSE ..............23-101
SBEC CONTROLLER - INSTALLATION .....8E-17
SBEC CONTROLLER - REMOVAL .........8E-16
SCHEMATICS AND DIAGRAMS - 4XTE TRANSAXLE HYDRAULIC SCHEMATICS . . 21-199, 21-54
SCHEMATICS AND DIAGRAMS - SPECIAL TOOLS ............................. 21-68
SCHEMATICS, SCHEMATICS AND DIAGRAMS - 4XTE TRANSAXLE
HYDRAULIC ................... 21-199,21-54
SCREEN - DESCRIPTION, VIDEO ........8A-20
SCREEN - INSTALLATION, VIDEO ........8A-20
SCREEN - OPERATION, VIDEO ..........8A-20
SCREEN - REMOVAL, VIDEO ............8A-20
SCUFF PAD - INSTALLATION, REAR FASCIA .............................. 13-5
SCUFF PAD - REMOVAL, REAR FASCIA ....13-5
SEAL - ASSEMBLY, CALIPER PISTON . . 5-26,5-30
SEAL - DIAGNOSIS AND TESTING, RADIATOR CAP TO FILLER NECK .........7-28
SEAL - DISASSEMBLY, CALIPER PISTON . . . 5-24,
5-28
SEAL - FRONT - INSTALLATION, CRANKSHAFT OIL ................ 9-130,9-42
SEAL - FRONT - REMOVAL, CRANKSHAFT OIL ................ 9-130,9-41
SEAL - OIL PUMP - INSTALLATION .....21-113,
21-264
SEAL - OIL PUMP - REMOVAL . . . 21-113,21-264
SEAL - REAR - INSTALLATION, CRANKSHAFT OIL ................ 9-131,9-42
SEAL - REAR - REMOVAL, CRANKSHAFT OIL ........................... 9-131,9-42
SEAL RETAINER - INSTALLATION, CRANKSHAFT REAR OIL ...............9-132
SEAL RETAINER - REMOVAL, CRANKSHAFT REAR OIL ...............9-132
SEALERS, STANDARD PROCEDURE - FORM-IN-PLACE GASKETS ..........9-11,9-86
SEALING LOCATIONS - FOLD-IN-FLOOR ONLY - SPECIFICATIONS, BODY ........23-209
SEALING LOCATIONS - SPECIFICATIONS, BODY ............................. 23-183
SEALS - DESCRIPTION, VALVE STEM .....9-114
26 INDEXRS
Description Group-Page Description Group-Page Description Group-Page