2005 CHRYSLER CARAVAN automatic transmission fluid

VALVE BODY
DESCRIPTION
The valve body assembly consists of a cast alumi-
num valve body, a separator plate, and transfer
plate. The valve body contains valves and check balls
that control fluid delivery to the torque converter
clutch, solenoid/pressure switch assembly, and fric-
tional clutches. The valve body contains the following
components (Fig. 334):
²Regulator valve
²Solenoid switch valve
²Manual valve
²Converter clutch switch valve
²Converter clutch control valve
²Torque converter regulator valve
²Low/Reverse switch valve
In addition, the valve body also contains the ther-
mal valve, #2,3&4 check balls, the #5 (overdrive)
check valve and the 2/4 accumulator assembly. (Refer
to 21 - TRANSMISSION/TRANSAXLE/AUTOMATIC
- 41TE/VALVE BODY - DISASSEMBLY)
OPERATION
NOTE: Refer to the Hydraulic Schematics for a
visual aid in determining valve location, operation
and design.
REGULATOR VALVE
The regulator valve controls hydraulic pressure in
the transaxle. It receives unregulated pressure from
the pump, which works against spring tension to
maintain oil at specific pressures. A system of sleeves
and ports allows the regulator valve to work at one of
three predetermined pressure levels. Regulated oil
pressure is also referred to as ªline pressure.º
SOLENOID SWITCH VALVE
The solenoid switch valve controls line pressure
from the LR/CC solenoid. In one position, it allows
the low/reverse clutch to be pressurized. In the other,
it directs line pressure to the converter control and
converter clutch valves.
Fig. 334 Valve Body Assembly
1 - VALVE BODY 5 - MANUAL VALVE
2 - T/C REGULATOR VALVE 6 - CONVERTER CLUTCH SWITCH VALVE
3 - L/R SWITCH VALVE 7 - SOLENOID SWITCH VALVE
4 - CONVERTER CLUTCH CONTROL VALVE 8 - REGULATOR VALVE
RS41TE AUTOMATIC TRANSAXLE21 - 283

MANUAL VALVE
The manual valve is operated by the mechanical
shift linkage. Its primary responsibility is to send
line pressure to the appropriate hydraulic circuits
and solenoids. The valve has three operating ranges
or positions.
CONVERTER CLUTCH SWITCH VALVE
The main responsibility of the converter clutch
switch valve is to control hydraulic pressure applied
to the front (off) side of the converter clutch piston.
Line pressure from the regulator valve is fed to the
torque converter regulator valve, where it passes
through the valve, and is slightly regulated. The
pressure is then directed to the converter clutch
switch valve and to the front side of the converter
clutch piston. This pressure pushes the piston back
and disengages the converter clutch.
CONVERTER CLUTCH CONTROL VALVE
The converter clutch control valve controls the
back (on) side of the torque converter clutch. When
the PCM/TCM energizes or modulates the LR/CC
solenoid to apply the converter clutch piston, both
the converter clutch control valve and the converter
control valve move, allowing pressure to be applied to
the back side of the clutch.
T/C REGULATOR VALVE
The torque converter regulator valve slightly regu-
lates the flow of fluid to the torque converter.
LOW/REVERSE SWITCH VALVE
The low/reverse clutch is applied from different
sources, depending on whether low (1st) gear or
reverse is selected. The low/reverse switch valve
alternates positions depending on from which direc-
tion fluid pressure is applied. By design, when the
valve is shifted by fluid pressure from one channel,
the opposing channel is blocked. The switch valve
alienates the possibility of a sticking ball check, thus
providing consistent application of the low/reverse
clutch under all operating conditions.
REMOVAL
NOTE: If valve body is replaced or reconditioned,
the ªQuick-Learnº Procedure must be performed.
(Refer to 8 - ELECTRICAL/ELECTRONIC CONTROLMODULES/TRANSMISSION CONTROL MODULE -
STANDARD PROCEDURE)
(1) Disconnect battery negative cable.
(2) Disconnect gearshift cable from manual valve
lever.
(3) Remove manual valve lever from manual shaft.
(4) Raise vehicle on hoist.
(5) Remove oil pan bolts (Fig. 335).
(6) Remove oil pan (Fig. 336).
Fig. 335 Oil Pan Bolts
1 - OIL PAN BOLTS (USE RTV UNDER BOLT HEADS)
Fig. 336 Oil Pan
1 - OIL PAN
2 - 1/8 INCH BEAD OF RTV SEALANT
3 - OIL FILTER
21 - 284 41TE AUTOMATIC TRANSAXLERS
VALVE BODY (Continued)

(2) Install transaxle oil filter (Fig. 374). Inspect
the o-ring and replace if necessary.
(3) Ensure the transaxle oil pan and transaxle
case sealing surfaces are clean and dry. Install an
1/8º bead of MopartSilicone Rubber Adhesive Seal-
ant to the oil pan and install (Fig. 375). Torque oil
pan-to-transaxle case bolts (Fig. 376) to 19 N´m (165
in. lbs.).
(4) Lower vehicle.
(5) Connect transmission range sensor connector.
(6) Install manual valve lever to manual shaft.
(7) Install gearshift cable to manual valve lever.
(8) Connect battery negative cable.
(9) Fill transaxle with MopartATF +4 Transmis-
sion fluid. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 41TE/FLUID - STANDARD
PROCEDURE)
Fig. 374 Oil Filter
1 - OIL FILTER
2 - O-RING
Fig. 375 Oil Pan
1 - OIL PAN
2 - 1/8 INCH BEAD OF RTV SEALANT
3 - OIL FILTER
Fig. 376 Oil Pan Bolts
1 - OIL PAN BOLTS (USE RTV UNDER BOLT HEADS)
21 - 296 41TE AUTOMATIC TRANSAXLERS
VALVE BODY (Continued)

CONTROL CIRCUIT TEST - DIAGNOSISAND TESTING ....................... 8F-33
CONTROL, DESCRIPTION - AUTOMATIC TEMPERATURE ....................... 24-3
CONTROL INFORMATION LABEL, DESCRIPTION - VEHICLE EMISSION .......25-1
CONTROL MODULE - DESCRIPTION, BODY ............................... 8E-2
CONTROL MODULE - DESCRIPTION, FRONT .............................. 8E-7
CONTROL MODULE - DESCRIPTION, POWER LIFTGATE .................... 8E-10
CONTROL MODULE - DESCRIPTION, SLIDING DOOR ...................... 8E-18
CONTROL MODULE - INSTALLATION, BODY ............................... 8E-4
CONTROL MODULE - OPERATION, BODY . . . 8E-3
CONTROL MODULE - OPERATION, FRONT .............................. 8E-7
CONTROL MODULE - OPERATION, POWER LIFTGATE .................... 8E-10
CONTROL MODULE - OPERATION, SLIDING DOOR ...................... 8E-18
CONTROL MODULE - REMOVAL, BODY ....8E-4
CONTROL MODULE, DIAGNOSIS AND TESTING - FRONT ..................... 8E-7
CONTROL MODULE, DIAGNOSIS AND TESTING - POWER LIFTGATE ...........8E-10
CONTROL MODULE, DIAGNOSIS AND TESTING - SLIDING DOOR .............8E-18
CONTROL MOTOR - DESCRIPTION, IDLE AIR ............................... 14-33
CONTROL MOTOR - INSTALLATION, IDLE AIR ............................... 14-33
CONTROL MOTOR - OPERATION, IDLE AIR ............................... 14-33
CONTROL MOTOR - REMOVAL, IDLE AIR . . 14-33
CONTROL, OPERATION - AUTOMATIC TEMPERATURE ....................... 24-5
CONTROL RELAY - DESCRIPTION, TRANSMISSION ............... 21-130,21-281
CONTROL RELAY - OPERATION, TRANSMISSION ............... 21-130,21-281
CONTROL SWITCH - DIAGNOSIS AND TESTING, TRACTION ................... 5-94
CONTROL SWITCH - INSTALLATION, TRACTION ........................... 5-95
CONTROL SWITCH - REMOVAL, TRACTION ........................... 5-95
CONTROL SYSTEM - DESCRIPTION, TRACTION ........................... 5-88
CONTROL SYSTEM - OPERATION, EVAPORATION ....................... 25-11
CONTROL SYSTEM - OPERATION, TRACTION ........................... 5-89
CONTROL SYSTEM, OPERATION - AUTOMATIC TEMPERATURE ...........24-114
CONTROL SYSTEM, OPERATION - MANUAL TEMPERATURE ..............24-113
CONTROLLER - DESCRIPTION, OCCUPANT RESTRAINT ...............8O-27
CONTROLLER - INSTALLATION, OCCUPANT RESTRAINT ...............8O-29
CONTROLLER - INSTALLATION, SBEC ....8E-17
CONTROLLER - OPERATION, OCCUPANT RESTRAINT ......................... 8O-28
CONTROLLER - REMOVAL, NGC .........8E-16
CONTROLLER - REMOVAL, OCCUPANT RESTRAINT ......................... 8O-29
CONTROLLER - REMOVAL, SBEC ........8E-16
CONTROLLER ANTILOCK BRAKE - DESCRIPTION ........................ 8E-4
CONTROLLER ANTILOCK BRAKE - INSTALLATION ........................ 8E-6
CONTROLLER ANTILOCK BRAKE - OPERATION .......................... 8E-5
CONTROLLER ANTILOCK BRAKE - REMOVAL ........................... 8E-5
CONVENTIONAL BATTERY CHARGING, STANDARD PROCEDURE ...............8F-11
CONVERTER - DESCRIPTION, CATALYTIC . . . 11-4
CONVERTER - DESCRIPTION, TORQUE . . 21-124,
21-275
CONVERTER - INSPECTION, CATALYTIC ....11-6
CONVERTER - INSTALLATION, CATALYTIC . . 11-6
CONVERTER - INSTALLATION, TORQUE . . 21-129,
21-280
CONVERTER - OPERATION, CATALYTIC ....11-4 CONVERTER - OPERATION, TORQUE
....21-128,
21-278
CONVERTER - REMOVAL, CATALYTIC ......11-5
CONVERTER - REMOVAL, TORQUE .....21-129,
21-280
CONVERTER HOUSING FLUID LEAKAGE - DIAGNOSIS AND TESTING, TORQUE . 21-154,21-9
COOL DOWN TEST, DIAGNOSIS AND TESTING - A/C ........................ 24-6
COOLANT - DESCRIPTION, ENGINE .......7-19
COOLANT - DESCRIPTION, ENGINE ........0-3
COOLANT - STANDARD PROCEDURE, ADDING ADDITIONAL ...................7-4
COOLANT CONCENTRATION TESTING - DIAGNOSIS AND TESTING ..............7-19
COOLANT LEVEL CHECK - STANDARD PROCEDURE ..........................7-4
COOLANT RECOVERY CONTAINER - DESCRIPTION ........................ 7-20
COOLANT RECOVERY CONTAINER - INSTALLATION ........................ 7-20
COOLANT RECOVERY CONTAINER - OPERATION .......................... 7-20
COOLANT RECOVERY CONTAINER - REMOVAL ........................... 7-20
COOLANT RECOVERY SYSTEM - DIAGNOSIS AND TESTING ..............7-20
COOLANT SERVICE - STANDARD PROCEDURE ......................... 7-19
COOLANT TEMPERATURE SENSOR - 2.4L - DESCRIPTION, ENGINE ............7-21
COOLANT TEMPERATURE SENSOR - 2.4L - INSTALLATION, ENGINE .............7-21
COOLANT TEMPERATURE SENSOR - 2.4L - REMOVAL, ENGINE ...............7-21
COOLANT TEMPERATURE SENSOR - 3.3/3.8L - DESCRIPTION, ENGINE .........7-21
COOLANT TEMPERATURE SENSOR - 3.3/3.8L - INSTALLATION, ENGINE ........7-23
COOLANT TEMPERATURE SENSOR - 3.3/3.8L - REMOVAL, ENGINE ............7-21
COOLANT THERMOSTAT - 2.4L - INSTALLATION, ENGINE ................7-24
COOLANT THERMOSTAT - 2.4L - REMOVAL, ENGINE .................... 7-24
COOLANT THERMOSTAT - 3.3/3.8L - INSTALLATION, ENGINE ................7-25
COOLANT THERMOSTAT - 3.3/3.8L - REMOVAL, ENGINE .................... 7-24
COOLANT THERMOSTAT - DESCRIPTION, ENGINE ............................. 7-23
COOLANT THERMOSTAT - DIAGNOSIS AND TESTING, ENGINE .................7-23
COOLANT THERMOSTAT - OPERATION, ENGINE ............................. 7-23
COOLER - DESCRIPTION, FLUID .........19-45
COOLER - DESCRIPTION, TRANSMISSION OIL ................... 7-39
COOLER - INSPECTION, TRANSMISSION OIL ................................ 7-39
COOLER - INSTALLATION, FLUID ........19-45
COOLER & LINES - DESCRIPTION, OIL . . . 9-141
COOLER & LINES - INSTALLATION, OIL . . . 9-141
COOLER & LINES - OPERATION, OIL .....9-141
COOLER & LINES - REMOVAL, OIL .......9-141
COOLER - OPERATION, FLUID ..........19-45
COOLER - REMOVAL, FLUID ............19-45
COOLER LINE QUICK CONNECT FITTING DISASSEMBLY/ASSEMBLY -
STANDARD PROCEDURE,
TRANSMISSION ....................... 7-38
COOLER LINES - INSTALLATION, TRANSMISSION OIL ................... 7-40
COOLER LINES - REMOVAL, TRANSMISSION OIL ................... 7-39
COOLING SYSTEM - DESCRIPTION ........7-1
COOLING SYSTEM - DIAGNOSIS AND TESTING, ENGINE ..................... 7-14
COOLING SYSTEM - OPERATION ..........7-2
COOLING SYSTEM AERATION - DIAGNOSIS AND TESTING ...............7-4
COOLING SYSTEM DEAERATION - DIAGNOSIS AND TESTING ...............7-4
COOLING SYSTEM DRAINING - STANDARD PROCEDURE .................7-4
COOLING SYSTEM FILLING - STANDARD PROCEDURE ..........................7-4 COOLING SYSTEM FLOW CHECK -
DIAGNOSIS AND TESTING ...............7-3
COOLING SYSTEM LEAK TEST - DIAGNOSIS AND TESTING ...............7-2
COOLING SYSTEM PRESSURE CAP TESTING - DIAGNOSIS AND TESTING ......7-28
COOLING SYSTEM REQUIREMENTS, DESCRIPTION - ENGINE ................24-1
COOLING SYSTEM, SPECIAL TOOLS .......7-6
COOLING SYSTEM, WARNING - ENGINE . . 24-65
CORE - DESCRIPTION, HEATER . . . 24-102,24-83
CORE - DESCRIPTION, SERVICE PORT VALVE ............................. 24-95
CORE - INSTALLATION, SERVICE PORT VALVE ............................. 24-95
CORE - OPERATION, HEATER .....24-102,24-84
CORE - REMOVAL, SERVICE PORT VALVE ............................. 24-95
CORE AND OIL GALLERY PLUGS - STANDARD PROCEDURE, ENGINE ....9-10,9-88
CORE FILLING, STANDARD PROCEDURE - REAR HEATER ..................... 24-102
CORE, INSTALLATION - FRONT HEATER . . . 24-86
CORE, REMOVAL - FRONT HEATER ......24-85
CORE TUBES, INSTALLATION - FRONT HEATER ............................ 24-85
CORE TUBES, REMOVAL - FRONT HEATER ............................ 24-84
COURTESY LAMP - INSTALLATION .......8L-21
COURTESY LAMP - REMOVAL ..........8L-21
COVER - CLEANING, CYLINDER HEAD .......9-31
COVER - DESCRIPTION, WHEEL .........22-19
COVER - FOLD-IN-FLOOR - INSTALLATION, CARPET TRIM RING .....23-84
COVER - FOLD-IN-FLOOR - REMOVAL, CARPET TRIM RING .................. 23-84
COVER - INSPECTION, CYLINDER HEAD . . . 9-31
COVER - INSTALLATION, BENCH SEAT BACK ............................. 23-148
COVER - INSTALLATION, CYLINDER HEAD ............................... 9-32
COVER - INSTALLATION, FRONT SEAT BACK ............................. 23-116
COVER - INSTALLATION, FRONT SEAT CUSHION SIDE ..................... 23-121
COVER - INSTALLATION, FRONT SEAT TRACK - REAR ..................... 23-128
COVER - INSTALLATION, INSTRUMENT PANEL TOP ......................... 23-72
COVER - INSTALLATION, LOWER STEERING COLUMN .................. 23-74
COVER - INSTALLATION, OVER STEERING COLUMN .................. 23-76
COVER - INSTALLATION, TIMING CHAIN . . 9-157
COVER - INSTALLATION, WHEEL ........22-20
COVER - LEFT - INSTALLATION, CYLINDER HEAD ..................... 9-107
COVER - LEFT - REMOVAL, CYLINDER HEAD .............................. 9-107
COVER - OCS - INSTALLATION, FRONT SEAT CUSHION SIDE .................23-122
COVER - OCS - INSTALLATION, FRONT SEAT TRACK REAR .................. 23-129
COVER - OCS - REMOVAL, FRONT SEAT CUSHION SIDE ..................... 23-121
COVER - OCS - REMOVAL, FRONT SEAT TRACK REAR ....................... 23-129
COVER - QUAD BUCKET, 50/50 SPLIT, BENCH - INSTALLATION, SEAT
CUSHION .......................... 23-144
COVER - QUAD BUCKET, 50/50 SPLIT, BENCH - REMOVAL, SEAT CUSHION .....23-144
COVER - REMOVAL, BENCH SEAT BACK . . 23-148
COVER - REMOVAL, CYLINDER HEAD .....9-31
COVER - REMOVAL, FRONT SEAT BACK . . 23-113
COVER - REMOVAL, FRONT SEAT CUSHION SIDE ..................... 23-120
COVER - REMOVAL, FRONT SEAT TRACK - REAR ............................ 23-128
COVER - REMOVAL, INSTRUMENT PANEL TOP ......................... 23-72
COVER - REMOVAL, LOWER STEERING COLUMN ........................... 23-74
COVER - REMOVAL, OVER STEERING COLUMN ........................... 23-76
COVER - REMOVAL, TIMING CHAIN ......9-156
COVER - REMOVAL, WHEEL ............22-19
8 INDEXRS
Description Group-Page Description Group-Page Description Group-Page

FILTER ADAPTER - INSTALLATION, OIL . . . 9-142
FILTER ADAPTER - REMOVAL, OIL.......9-142
FILTER CHANGE - STANDARD PROCEDURE, ENGINE OIL ..........9-139,9-54
FILTER SERVICE - STANDARD PROCEDURE, FLUID ............21-231,21-82
FINAL DRIVE - ASSEMBLY .......21-224,21-78
FINAL DRIVE - DESCRIPTION .....21-219,21-74
FINAL DRIVE - DISASSEMBLY ....21-220,21-75
FINAL DRIVE - OPERATION .......21-220,21-75
FINESSE SANDING/BUFFING & POLISHING - DESCRIPTION ...........23-101
FINISH - DESCRIPTION, BASE COAT/CLEARCOAT ................... 23-101
FIRING ORDER, SPECIFICATIONS .........8I-3
FIRST ROW - BENCH - INSTALLATION, SEAT BELT BUCKLE .................. 8O-37
FIRST ROW - BENCH - REMOVAL, SEAT BELT BUCKLE ....................... 8O-36
FIRST ROW - OUTBOARD - INSTALLATION, SEAT BELT &
RETRACTOR ........................ 8O-40
FIRST ROW - OUTBOARD - REMOVAL, SEAT BELT & RETRACTOR .............8O-39
FIRST ROW INBOARD - QUAD BUCKET - INSTALLATION, SEAT BELT BUCKLE ......8O-36
FIRST ROW INBOARD - QUAD BUCKET - REMOVAL, SEAT BELT BUCKLE .........8O-35
FITTING - CONNECTING ROD ............9-46
FITTING - PISTON RING ................9-47
FITTING - STANDARD PROCEDURE, MAIN BEARING ...................... 9-125
FITTING - STANDARD PROCEDURE, PISTON RING ....................... 9-124
FITTING - STANDARD PROCEDURE, PISTON TO CYLINDER BORE ............9-44
FITTING CONNECTING RODS - STANDARD PROCEDURE ...............9-119
FITTING DISASSEMBLY/ASSEMBLY - STANDARD PROCEDURE,
TRANSMISSION COOLER LINE QUICK
CONNECT ............................ 7-38
FITTING PISTONS - STANDARD PROCEDURE ........................ 9-120
FITTINGS - STANDARD PROCEDURE, QUICK-CONNECT ..................... 14-18
FITTINGS, STANDARD PROCEDURE - HANDLING TUBING ................... 24-69
FLAP AND SPRING ASSEMBLY - INSTALLATION, QUAD BUCKET SEAT
SIDE SHIELD/CUP HOLDER ............23-151
FLAP AND SPRING ASSEMBLY - REMOVAL, QUAD BUCKET SEAT SIDE
SHIELD/CUP HOLDER ................23-151
FLEX DRIVE - DESCRIPTION ...........8N-55
FLEX DRIVE - INSTALLATION ...........8N-56
FLEX DRIVE - OPERATION .............8N-55
FLEX DRIVE - REMOVAL ...............8N-55
FLEX PLATE - INSTALLATION ...........9-133
FLEX PLATE - REMOVAL ...............9-133
FLEXIBLE FUEL ENGINE OIL - DESCRIPTION .........................0-3
FLOOR CONSOLE - FOLD-IN-FLOOR - INSTALLATION ....................... 23-89
FLOOR CONSOLE - FOLD-IN-FLOOR - REMOVAL .......................... 23-89
FLOOR CONSOLE BASE TRAY - INSTALLATION ....................... 23-89
FLOOR CONSOLE BASE TRAY - REMOVAL .......................... 23-89
FLOOR CONSOLE KEY LOCK TUMBLER - FOLD-IN-FLOOR - INSTALLATION ........23-90
FLOOR CONSOLE KEY LOCK TUMBLER - FOLD-IN-FLOOR - REMOVAL ............23-90
FLOOR CONSOLE LID LATCH - FOLD-IN-FLOOR - INSTALLATION ........23-90
FLOOR CONSOLE LID LATCH - FOLD-IN-FLOOR - REMOVAL ............23-90
FLOOR DISTRIBUTION DUCTS - INSTALLATION ....................... 24-50
FLOOR DISTRIBUTION DUCTS - REMOVAL .......................... 24-50
FLOOR HEAT DUCT - INSTALLATION, REAR .............................. 24-63
FLOOR HEAT DUCT - REMOVAL, REAR . . . 24-63
FLOOR MATS - INSTALLATION, CARPETS . 23-81
FLOOR MATS - REMOVAL, CARPETS .....23-81 FLOOR TUB CARPET INSERT -
FOLD-IN-FLOOR - INSTALLATION,
SECOND ROW ....................... 23-98
FLOOR TUB CARPET INSERT - FOLD-IN-FLOOR - REMOVAL, SECOND
ROW .............................. 23-98
FLOOR TUB CARPETS INSERT - FOLD-IN-FLOOR - INSTALLATION,
REAR .............................. 23-96
FLOOR TUB CARPETS INSERT - FOLD-IN-FLOOR - REMOVAL, REAR ......23-95
FLOW AND PRESSURE TEST - DIAGNOSIS AND TESTING, POWER
STEERING SYSTEM .................... 19-1
FLOW CHECK - DIAGNOSIS AND TESTING, COOLING SYSTEM .............7-3
FLUID - DESCRIPTION, AUTOMATIC/ MANUAL TRANSAXLE ...................0-4
FLUID - DESCRIPTION, AWD POWER TRANSFER UNIT .......................0-6
FLUID AND FILTER SERVICE - STANDARD PROCEDURE .........21-231,21-82
FLUID CAPACITIES - SPECIFICATIONS ......0-6
FLUID CONTAMINATION - DIAGNOSIS AND TESTING, BRAKE .................. 5-33
FLUID COOLER - DESCRIPTION .........19-45
FLUID COOLER - INSTALLATION .........19-45
FLUID COOLER - OPERATION ...........19-45
FLUID COOLER - REMOVAL ............19-45
FLUID FILL/CHECK LOCATIONS - DESCRIPTION .........................0-7
FLUID LEAKAGE - DIAGNOSIS AND TESTING, TORQUE CONVERTER
HOUSING ....................... 21-154,21-9
FLUID LEVEL AND CONDITION CHECK, STANDARD PROCEDURE .........21-230,21-82
FLUID LEVEL CHECKING - STANDARD PROCEDURE, BRAKE ................... 5-33
FLUID LEVEL CHECKING - STANDARD PROCEDURE, POWER STEERING ........19-44
FLUID LEVEL SWITCH - DESCRIPTION, BRAKE .............................. 5-10
FLUID LEVEL SWITCH - INSTALLATION, BRAKE .............................. 5-11
FLUID LEVEL SWITCH - INSTALLATION, WASHER ........................... 8R-11
FLUID LEVEL SWITCH - OPERATION, BRAKE .............................. 5-10
FLUID LEVEL SWITCH - REMOVAL, BRAKE .............................. 5-11
FLUID LEVEL SWITCH - REMOVAL, WASHER ........................... 8R-11
FLUID, SPECIFICATIONS - BRAKE .........5-33
FLUIDS - DESCRIPTION, AWD REAR DRIVELINE MODULE ....................0-6
FLUSH MEASUREMENTS - SPECIFICATIONS, GAP ................23-177
FOG LAMP - DIAGNOSIS AND TESTING, FRONT .............................. 8L-7
FOG LAMP - INSTALLATION, FRONT .......8L-8
FOG LAMP - REMOVAL, FRONT ..........8L-8
FOG LAMP UNIT ALIGNMENT - EXPORT - STANDARD PROCEDURE, FRONT ........8L-9
FOG LAMP UNIT ALIGNMENT - STANDARD PROCEDURE, FRONT .........8L-9
FOLDAWAY MIRROR SWITCH - EXPORT - DESCRIPTION, POWER ..............8N-29
FOLDAWAY MIRROR SWITCH - EXPORT - INSTALLATION, POWER ..............8N-30
FOLDAWAY MIRROR SWITCH - EXPORT - OPERATION, POWER ................8N-29
FOLDAWAY MIRROR SWITCH - EXPORT - REMOVAL, POWER .................. 8N-29
FOLD-IN-FLOOR - INSTALLATION . . . 14-10,14-16
FOLD-IN-FLOOR - INSTALLATION, ARMREST - SECOND ROW ............23-130
FOLD-IN-FLOOR - INSTALLATION, ARMREST ROTATING ASSEMBLY -
SECOND ROW ...................... 23-130
FOLD-IN-FLOOR - INSTALLATION, BOTTOM OF SEAT CUSHION PAN
PANEL-THIRD ROW .................. 23-152
FOLD-IN-FLOOR - INSTALLATION, CARPET TRIM RING AND COVER ........23-84
FOLD-IN-FLOOR - INSTALLATION, CARPETS ........................... 23-83
FOLD-IN-FLOOR - INSTALLATION, FLOOR CONSOLE ........................... 23-89FOLD-IN-FLOOR - INSTALLATION, FLOOR
CONSOLE KEY LOCK TUMBLER .........23-90
FOLD-IN-FLOOR - INSTALLATION, FLOOR CONSOLE LID LATCH .................23-90
FOLD-IN-FLOOR - INSTALLATION, HEADREST SLEEVE - SECOND ROW .....23-131
FOLD-IN-FLOOR - INSTALLATION, HEADREST SLEEVE - THIRD ROW ......23-153
FOLD-IN-FLOOR - INSTALLATION, REAR FLOOR TUB CARPETS INSERT ..........23-96
FOLD-IN-FLOOR - INSTALLATION, SEAT - SECOND ROW ...................... 23-132
FOLD-IN-FLOOR - INSTALLATION, SEAT - THIRD ROW ........................ 23-154
FOLD-IN-FLOOR - INSTALLATION, SEAT BACK COVER/FOAM - SECOND ROW ....23-133
FOLD-IN-FLOOR - INSTALLATION, SEAT BACK COVER/FOAM - THIRD ROW ......23-156
FOLD-IN-FLOOR - INSTALLATION, SEAT BACK FRAME - SECOND ROW .........23-134
FOLD-IN-FLOOR - INSTALLATION, SEAT BACK FRAME - THIRD ROW ...........23-157
FOLD-IN-FLOOR - INSTALLATION, SEAT BACKSTOW STRAP - THIRD ROW ......23-158
FOLD-IN-FLOOR - INSTALLATION, SEAT BASE RISER - SECOND ROW ..........23-135
FOLD-IN-FLOOR - INSTALLATION, SEAT BELT CENTER LAP BELT ..............23-157
FOLD-IN-FLOOR - INSTALLATION, SEAT CUSHION COVER/FOAM - THIRD ROW . . . 23-159
FOLD-IN-FLOOR - INSTALLATION, SEAT CUSHION COVER/FOAM -SECOND
ROW ............................. 23-136
FOLD-IN-FLOOR - INSTALLATION, SEAT CUSHION SIDE SHIELD - SECOND
ROW ............................. 23-138
FOLD-IN-FLOOR - INSTALLATION, SEAT GAS STRUT - SECOND ROW ...........23-139
FOLD-IN-FLOOR - INSTALLATION, SEAT PROP ROD - SECOND ROW ...........23-140
FOLD-IN-FLOOR - INSTALLATION, SECOND ROW FLOOR TUB CARPET
INSERT ............................ 23-98
FOLD-IN-FLOOR - INSTALLATION, SIDE SHIELD CUP HOLDER ................23-160
FOLD-IN-FLOOR - INSTALLATION, WITH NVLD .............................. 25-20
FOLD-IN-FLOOR - REMOVAL .......14-10,14-13
FOLD-IN-FLOOR - REMOVAL, ARMREST - SECOND ROW ..................... 23-130
FOLD-IN-FLOOR - REMOVAL, ARMREST ROTATING ASSEMBLY - SECOND ROW . . 23-130
FOLD-IN-FLOOR - REMOVAL, BOTTOM OF SEAT CUSHION PAN PANEL-THIRD
ROW ............................. 23-152
FOLD-IN-FLOOR - REMOVAL, CARPET TRIM RING AND COVER ...............23-84
FOLD-IN-FLOOR - REMOVAL, CARPETS . . . 23-82
FOLD-IN-FLOOR - REMOVAL, FLOOR CONSOLE ........................... 23-89
FOLD-IN-FLOOR - REMOVAL, FLOOR CONSOLE KEY LOCK TUMBLER .........23-90
FOLD-IN-FLOOR - REMOVAL, FLOOR CONSOLE LID LATCH .................23-90
FOLD-IN-FLOOR - REMOVAL, HEADREST SLEEVE - SECOND ROW ..............23-131
FOLD-IN-FLOOR - REMOVAL, HEADREST SLEEVE - THIRD ROW ...............23-152
FOLD-IN-FLOOR - REMOVAL, REAR FLOOR TUB CARPETS INSERT ..........23-95
FOLD-IN-FLOOR - REMOVAL, SEAT - SECOND ROW ...................... 23-132
FOLD-IN-FLOOR - REMOVAL, SEAT - THIRD ROW ........................ 23-153
FOLD-IN-FLOOR - REMOVAL, SEAT BACK COVER/FOAM - SECOND ROW .........23-133
FOLD-IN-FLOOR - REMOVAL, SEAT BACK COVER/FOAM - THIRD ROW ...........23-155
FOLD-IN-FLOOR - REMOVAL, SEAT BACK FRAME - SECOND ROW ..............23-134
FOLD-IN-FLOOR - REMOVAL, SEAT BACK FRAME - THIRD ROW ................23-156
FOLD-IN-FLOOR - REMOVAL, SEAT BACKSTOW STRAP - THIRD ROW ......23-158
FOLD-IN-FLOOR - REMOVAL, SEAT BASE RISER - SECOND ROW ...............23-134
FOLD-IN-FLOOR - REMOVAL, SEAT BELT CENTER LAP BELT ................... 23-157
RS INDEX13
Description Group-Page Description Group-Page Description Group-Page

TO CYLINDER BORE FITTING -STANDARD PROCEDURE, PISTON ........9-44
TO FILLER NECK SEAL - DIAGNOSIS AND TESTING, RADIATOR CAP ...........7-28
TO GROUND - STANDARD PROCEDURE, TESTING FOR A SHORT .............8W-01-9
TO GROUND ON FUSES POWERING SEVERAL LOADS - STANDARD
PROCEDURE, TESTING FOR A SHORT . 8W-01-10
TO USE WIRING DIAGRAMS - DESCRIPTION, HOW ................8W -01-1
TONE WHEEL - INSPECTION .............5-94
TONE WHEEL RUNOUT, SPECIFICATIONS . . . 5-91
TOOLS - 2.4L ENGINE, SPECIAL ..........9-21
TOOLS - 3.3/3.8L ENGINE, SPECIAL .......9-98
TOOLS - 41TE AUTOMATIC TRANSAXLE, SPECIAL .......................... 21-213
TOOLS - BASE BRAKE SYSTEM, SPECIAL . . 5-10
TOOLS - BATTERY SYSTEM SPECIAL TOOLS, SPECIAL ...................... 8F-7
TOOLS - BODY, SPECIAL ...............23-13
TOOLS - COOLING SYSTEM, SPECIAL ......7-6
TOOLS - EXHAUST SYSTEM, SPECIAL .....11-4
TOOLS - FRONT SUSPENSION, SPECIAL ....2-3
TOOLS - FUEL, SPECIAL ...........14-27,14-4
TOOLS - OVERHEAD CONSOLE, SPECIAL . . 8M-7
TOOLS - POWER DISTRIBUTION SYSTEMS, SPECIAL ................8W -97-1
TOOLS - POWER STEERING GEAR, SPECIAL ........................... 19-34
TOOLS - POWER STEERING PUMP, SPECIAL ........................... 19-44
TOOLS - POWER STEERING, SPECIAL .....19-9
TOOLS - REAR SUSPENSION, SPECIAL ....2-28
TOOLS - WIRING/TERMINAL, SPECIAL . 8W-01-10
TOOLS, SCHEMATICS AND DIAGRAMS - SPECIAL ........................... 21-68
TOOLS, SPECIAL TOOLS - BATTERY SYSTEM SPECIAL ..................... 8F-7
TOOLS, SPECIFICATIONS - SPECIAL ......8F-24
TOP COVER - INSTALLATION, INSTRUMENT PANEL .................. 23-72
TOP COVER - REMOVAL, INSTRUMENT PANEL ............................. 23-72
TOP PAD ASSEMBLY - INSTALLATION, INSTRUMENT PANEL .................. 23-77
TOP PAD ASSEMBLY - REMOVAL, INSTRUMENT PANEL .................. 23-77
TORQUES, SPECIFICATIONS ............8F-36
TOUCH-UP - DESCRIPTION, PAINTED ....23-101
TOWING - STANDARD PROCEDURE .......0-26
TPM - CAUTION, SENSOR ..............22-11
TPM - DESCRIPTION, SENSOR ..........22-10
TPM - INSTALLATION, SENSOR .........22-11
TPM - OPERATION, SENSOR ............22-10
TPM - REMOVAL, SENSOR .............22-11
TRACK - DESCRIPTION, POWER SEAT ....8N-37
TRACK - INSTALLATION, BENCH SEAT . . . 23-148
TRACK - OPERATION, POWER SEAT .....8N-38
TRACK & RACK - DESCRIPTION, LOWER DRIVE UNIT ........................ 8N-57
TRACK & RACK - INSTALLATION, LOWER DRIVE UNIT .................. 8N-58
TRACK & RACK - OPERATION, LOWER DRIVE UNIT ........................ 8N-57
TRACK & RACK - REMOVAL, LOWER DRIVE UNIT ........................ 8N-57
TRACK - REAR COVER - INSTALLATION, FRONT SEAT ....................... 23-128
TRACK - REAR COVER - REMOVAL, FRONT SEAT ....................... 23-128
TRACK - REMOVAL, BENCH SEAT .......23-148
TRACK ADJUSTER/MANUAL - OCS - INSTALLATION, FRONT SEAT ..........23-128
TRACK ADJUSTER/MANUAL - OCS - REMOVAL, FRONT SEAT ..............23-126
TRACK ADJUSTER/POWER - OCS - INSTALLATION, FRONT SEAT ..........23-125
TRACK ADJUSTER/POWER - OCS - REMOVAL, FRONT SEAT ..............23-124
TRACK BAR - DESCRIPTION .............2-45
TRACK BAR - INSTALLATION ............2-46
TRACK BAR - OPERATION ...............2-46
TRACK BAR - REMOVAL ................2-46
TRACK, DIAGNOSIS AND TESTING - POWER SEAT ....................... 8N-38
TRACK MANUAL ADJUSTER - INSTALLATION, FRONT SEAT ..........23-126TRACK MANUAL ADJUSTER - REMOVAL,
FRONT SEAT ....................... 23-125
TRACK POWER ADJUSTER - INSTALLATION, FRONT SEAT ..........23-124
TRACK POWER ADJUSTER - REMOVAL, FRONT SEAT ....................... 23-124
TRACK REAR COVER - OCS - INSTALLATION, FRONT SEAT ..........23-129
TRACK REAR COVER - OCS - REMOVAL, FRONT SEAT ....................... 23-129
TRACTION CONTROL SWITCH - DIAGNOSIS AND TESTING ..............5-94
TRACTION CONTROL SWITCH - INSTALLATION ........................ 5-95
TRACTION CONTROL SWITCH - REMOVAL ........................... 5-95
TRACTION CONTROL SYSTEM - DESCRIPTION ........................ 5-88
TRACTION CONTROL SYSTEM - OPERATION .......................... 5-89
TRANSAXLE - DESCRIPTION, 40TE AUTOMATIC .......................... 21-2
TRANSAXLE - DESCRIPTION, 41TE AUTOMATIC ........................ 21-147
TRANSAXLE - OPERATION, 40TE AUTOMATIC .......................... 21-4
TRANSAXLE - OPERATION, 41TE AUTOMATIC ........................ 21-149
TRANSAXLE - SPECIFICATIONS, 41TE . . . 21-211, 21-66
TRANSAXLE FLUID - DESCRIPTION, AUTOMATIC/MANUAL ...................0-4
TRANSAXLE GENERAL DIAGNOSIS - DIAGNOSIS AND TESTING, 4XTE .....21-149,21-5
TRANSAXLE HYDRAULIC SCHEMATICS, SCHEMATICS AND DIAGRAMS - 4XTE . . . 21-199, 21-54
TRANSAXLE, SPECIAL TOOLS - 41TE AUTOMATIC ........................ 21-213
TRANSDUCER - DESCRIPTION, A/C PRESSURE ......................... 24-20
TRANSDUCER - OPERATION, A/C PRESSURE ......................... 24-20
TRANSDUCER, DIAGNOSIS AND TESTING - A/C PRESSURE .............24-21
TRANSFER UNIT FLUID - DESCRIPTION, AWD POWER ..........................0-6
TRANSMISSION CONTROL RELAY - DESCRIPTION ................ 21-130,21-281
TRANSMISSION CONTROL RELAY - OPERATION .................. 21-130,21-281
TRANSMISSION COOLER LINE QUICK CONNECT FITTING DISASSEMBLY/
ASSEMBLY - STANDARD PROCEDURE .....7-38
TRANSMISSION OIL COOLER - DESCRIPTION ........................ 7-39
TRANSMISSION OIL COOLER - INSPECTION ......................... 7-39
TRANSMISSION OIL COOLER LINES - INSTALLATION ........................ 7-40
TRANSMISSION OIL COOLER LINES - REMOVAL ........................... 7-39
TRANSMISSION RANGE SENSOR - DESCRIPTION ................ 21-130,21-281
TRANSMISSION RANGE SENSOR - INSTALLATION ................ 21-131,21-282
TRANSMISSION RANGE SENSOR - OPERATION .................. 21-131,21-282
TRANSMISSION RANGE SENSOR - REMOVAL ................... 21-131,21-282
TRANSMITTER - DESCRIPTION, UNIVERSAL ........................ 8M-11
TRANSMITTER CODES, STANDARD PROCEDURE - ERASING ..............8M-12
TRANSMITTER CODES, STANDARD PROCEDURE - SETTING ...............8M-12
TRANSMITTER, DIAGNOSIS AND TESTING - KEYLESS ENTRY ............8N-24
TRANSMITTER, DIAGNOSIS AND TESTING - UNIVERSAL ...............8M-11
TRANSMITTER PROGRAMMING - STANDARD PROCEDURE, REMOTE
KEYLESS ENTRY ..................... 8N-24
TRANSMITTER RANGE - SPECIFICATIONS ..................... 8N-24
TRANSPONDER KEY - DESCRIPTION ......8Q-6
TRANSPONDER KEY - OPERATION ........8Q-6TRANSPONDER PROGRAMMING -
STANDARD PROCEDURE ...............8Q-6
TRANSVERSE BRACKET - DESCRIPTION . . 8N-19
TRANSVERSE BRACKET - INSTALLATION . . 8N-19
TRANSVERSE BRACKET - OPERATION ....8N-19
TRANSVERSE BRACKET - REMOVAL .....8N-19
TRAY - DESCRIPTION, BATTERY .........8F-19
TRAY - INSTALLATION, BATTERY ........8F-20
TRAY - INSTALLATION, FLOOR CONSOLE BASE .............................. 23-89
TRAY - REMOVAL, BATTERY ............8F-19
TRAY - REMOVAL, FLOOR CONSOLE BASE .............................. 23-89
TREAD WEAR INDICATORS - DIAGNOSIS AND TESTING ....................... 22-16
TRIM - INSTALLATION, A-PILLAR ........23-79
TRIM - INSTALLATION, A-PILLAR LOWER EXTENSION .................. 23-79
TRIM - INSTALLATION, B-PILLAR LOWER ............................ 23-80
TRIM - INSTALLATION, B-PILLAR UPPER . . 23-80
TRIM - INSTALLATION, COWL ..........23-88
TRIM - INSTALLATION, C-PILLAR ........23-88
TRIM - INSTALLATION, REAR HEADER ....23-96
TRIM - REMOVAL, A-PILLAR ...........23-79
TRIM - REMOVAL, A-PILLAR LOWER EXTENSION ......................... 23-79
TRIM - REMOVAL, B-PILLAR LOWER .....23-79
TRIM - REMOVAL, B-PILLAR UPPER .......23-80
TRIM - REMOVAL, COWL ..............23-88
TRIM - REMOVAL, C-PILLAR ...........23-88
TRIM - REMOVAL, REAR HEADER .......23-96
TRIM BOLSTER - INSTALLATION, QUARTER .......................... 23-95
TRIM BOLSTER - REMOVAL, QUARTER . . . 23-95
TRIM CARE, CLEANING - WHEEL AND WHEEL ............................ 22-19
TRIM PANEL - INSTALLATION .....23-20,23-34,
23-43
TRIM PANEL - INSTALLATION, LEFT D-PILLAR ........................... 23-94
TRIM PANEL - INSTALLATION, LEFT QUARTER .......................... 23-94
TRIM PANEL - INSTALLATION, RIGHT D-PILLAR ........................... 23-98
TRIM PANEL - INSTALLATION, RIGHT QUARTER .......................... 23-97
TRIM PANEL - REMOVAL ....23-20,23-34,23-43
TRIM PANEL - REMOVAL, LEFT D-PILLAR ........................... 23-94
TRIM PANEL - REMOVAL, LEFT QUARTER .......................... 23-94
TRIM PANEL - REMOVAL, RIGHT D-PILLAR ........................... 23-97
TRIM PANEL - REMOVAL, RIGHT QUARTER .......................... 23-97
TRIM PLATE - INSTALLATION, DOOR SILL ............................... 23-89
TRIM PLATE - REMOVAL, DOOR SILL ....23-89
TRIM RING AND COVER - FOLD-IN- FLOOR - INSTALLATION, CARPET ........23-84
TRIM RING AND COVER - FOLD-IN- FLOOR - REMOVAL, CARPET ...........23-84
TRIP DEFINITION, DESCRIPTION .........25-1
TROUBLE CODES - STANDARD PROCEDURE, OBTAINING DIAGNOSTIC . . . 8E-15
TUB CARPET INSERT - FOLD-IN-FLOOR - INSTALLATION, SECOND ROW FLOOR ....23-98
TUB CARPET INSERT - FOLD-IN-FLOOR - REMOVAL, SECOND ROW FLOOR ........23-98
TUB CARPETS INSERT - FOLD-IN-FLOOR - INSTALLATION, REAR FLOOR ..........23-96
TUB CARPETS INSERT - FOLD-IN-FLOOR - REMOVAL, REAR FLOOR .............23-95
TUBE - 2.4L - DESCRIPTION, WATER PUMP INLET ......................... 7-36
TUBE - 2.4L - INSTALLATION, WATER PUMP INLET ......................... 7-36
TUBE - 2.4L - REMOVAL, WATER PUMP INLET ............................... 7-36
TUBE - 3.3/3.8L - INSTALLATION, WATER PUMP INLET ......................... 7-37
TUBE - 3.3/3.8L - REMOVAL, WATER PUMP INLET ......................... 7-37
TUBE - INSTALLATION, DRAIN .........23-172
TUBE - INSTALLATION, EXHAUST .......24-116
TUBE - INSTALLATION, FUEL TANK FILLER ............................. 14-17
RS INDEX33
Description Group-Page Description Group-Page Description Group-Page