2005 CHRYSLER CARAVAN body

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Page 1950 of 2339

CHRYSLER CARAVAN 2005  Service Manual SUNROOF DIAGNOSIS CHART
SYMPTOM POSSIBLE CAUSE
Sunroof motor inoperative. Faulty control switch.
Faulty circuit ground between sunroof module, control switch,
and body harness.
Faulty power circuit be

Page 1951 of 2339

CHRYSLER CARAVAN 2005  Service Manual SYMPTOM POSSIBLE CAUSE
Sunshade will not function or does not
operate smoothlySunshade feet are missing, broken or loose.
No lubracation in track.
Track obstructions or interference.
Glass movement no

Page 1952 of 2339

CHRYSLER CARAVAN 2005  Service Manual (5) Verify sunroof operation and alignment.
REAR HOUSING HOSE
(1) Connect the new drain hose to the sunroof
housing and test drainage (Fig. 1).
(2) Install headliner(Refer to 23 - BODY/INTERI-
OR/HEAD

Page 1953 of 2339

CHRYSLER CARAVAN 2005  Service Manual (5) Verify that the sunshade move back and forth
properly.
(6) Cycle sunroof towards the closed position.
(7) Install glass panel (Refer to 23 - BODY/SUN-
ROOF/GLASS PANEL - INSTALLATION).
WIND DEFLEC

Page 1954 of 2339

CHRYSLER CARAVAN 2005  Service Manual ADJUSTMENTS
ADJUSTMENT
CAUTION: THE IS NO ADJUSTMENT AVAILABLE
FOR A NORMALLY OPERATING SUNROOF. THIS
PROCEDURE IS USE TO SET SUNROOF MOTOR TO
SUNROOF ASSEMBLY TIMING.
(1) Manually push the sunroof gu

Page 1955 of 2339

CHRYSLER CARAVAN 2005  Service Manual (5) Install the sunroof motor and verify proper
sunroof operation (Refer to 23 - BODY/SUNROOF/
DRIVE MOTOR - INSTALLATION).
(6) Install the sunroof glass, leaving the retaining
bolts loose.
(7) Instal

Page 1956 of 2339

CHRYSLER CARAVAN 2005  Service Manual BODY STRUCTURE
TABLE OF CONTENTS
page page
GAP AND FLUSH
SPECIFICATIONS - GAP AND FLUSH
MEASUREMENTS....................177
OPENING DIMENSIONS
SPECIFICATIONS - BODY OPENING
DIMENSIONS.................

Page 1957 of 2339

CHRYSLER CARAVAN 2005  Service Manual Fig. 1 GAP & FLUSH MEASUREMENTS
23 - 178 BODY STRUCTURERS
GAP AND FLUSH (Continued)