2005 CHRYSLER CARAVAN torque

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Page 1511 of 2339

CHRYSLER CARAVAN 2005  Service Manual (64) Install and torque valve body-to-case bolts to
12 N´m (105 in. lbs.) (Fig. 154).
(65) Install oil filter and new o-ring (Fig. 155).(66) Apply an 1/8º bead of MopartATF RTV (MS-
GF41) to oil pan

Page 1512 of 2339

CHRYSLER CARAVAN 2005  Service Manual (69) Install and tighten solenoid/pressure switch
assembly-to-transaxle case bolts to 12 N´m (110 in.
lbs.) (Fig. 158).
(70) Install and torque input and output speed
sensors to case to 27 N´m (20 f

Page 1527 of 2339

CHRYSLER CARAVAN 2005  Service Manual SPECIFICATIONS - 41TE TRANSAXLE
GENERAL SPECIFICATIONS
DESCRIPTION SPECIFICATION
Transaxle TypeFully adaptive, electronically controlled, four speed
automatic with torque converter and integral differ

Page 1528 of 2339

CHRYSLER CARAVAN 2005  Service Manual INPUT SHAFT
DESCRIPTION METRIC SPECIFICATION
End Play 0.127-0.635mm 0.005-0.025 in.
TORQUE SPECIFICATIONS
DESCRIPTION N´m Ft. Lbs. In. Lbs.
Bolt, Differential
Cover-to-Case19 Ð 165
Bolt, Differentia

Page 1536 of 2339

CHRYSLER CARAVAN 2005  Service Manual OPERATION
The differential assembly is driven by the transfer
shaft by way of the differential ring gear. The ring
gear drives the differential case, and the case drives
the driveshafts through the di

Page 1540 of 2339

CHRYSLER CARAVAN 2005  Service Manual (7) Install bearing retainer with a bead of Mopart
ATF RTV (MS-GF41) and torque bolts (Fig. 182) to
28 N´m (250 in. lbs.).
(8) Install extension housing/adapter plate with a
bead of MopartATF RTV (MS

Page 1541 of 2339

CHRYSLER CARAVAN 2005  Service Manual (3) Rotate the differential at least one full revolu-
tion to ensure the tapered roller bearings are fully
seated.
(4) Using Tool L-4436A and an inch-pound torque
wrench, check the turning torque of t

Page 1542 of 2339

CHRYSLER CARAVAN 2005  Service Manual DIFFERENTIAL BEARING SHIM CHART
PART NUMBER SHIM THICKNESS
MM INCH
4659257 .980 0.0386
4659258 1.02 0.0402
4659259 1.06 0.0418
4659260 1.10 0.0434
4659261 1.14 0.0449
4659262 1.18 0.0465
4659263 1.22