2005 CHRYSLER CARAVAN torque

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Page 1450 of 2339

CHRYSLER CARAVAN 2005  Service Manual INSTALLATION
INSTALLATION - PUMP (2.4L ENGINE)
(1) Install power steering pump back in vehicle
using the reverse order of its removal through the
exhaust tunnel of the vehicle.
(2) Install the power s

Page 1451 of 2339

CHRYSLER CARAVAN 2005  Service Manual NOTE: Before installing power steering pressure
hose on power steering pump, inspect the O-ring
on the power steering pressure hose for damage
and replace if required.
(4) Install the power steering f

Page 1454 of 2339

CHRYSLER CARAVAN 2005  Service Manual (8) Remove pressure hose routing bracket bolt at
engine (Fig. 22). Bolt can be accessed through hole in
cradle crossmember (Fig. 23).
(9) Disconnect pressure hose tube nut at power
steering pump (Fig.

Page 1455 of 2339

CHRYSLER CARAVAN 2005  Service Manual CAUTION: When tightening and torquing the pres-
sure hose at the power steering pump, the pressure
hose is to be rotated against the fluid return hose
fitting on the pump.
(8) Tighten pressure hose tu

Page 1456 of 2339

CHRYSLER CARAVAN 2005  Service Manual (3) Install new O-rings on ends of power steering
fluid pressure hose. Lubricate O-rings using clean
power steering fluid.
CAUTION: Use care not to bend tube ends of the
power steering hoses when inst

Page 1457 of 2339

CHRYSLER CARAVAN 2005  Service Manual (9) Remove 2 bolts attaching power steering cooler
to cradle crossmember reinforcement (Fig. 24).
(10) Disconnect return hose at power steering gear
(Fig. 21).
(11) Remove power steering fluid return

Page 1458 of 2339

CHRYSLER CARAVAN 2005  Service Manual (4) Route hose (with cooler attached) up toward
reservoir avoiding tight bends or kinking.
(5) Start steering gear end of hose into gear port.
Do not tighten hose tube nut at this time.
(6) Attach ret

Page 1460 of 2339

CHRYSLER CARAVAN 2005  Service Manual (7) Press the tang on the reservoir mounting
bracket retaining the reservoir to the bracket, then
pull upward on reservoir and remove it from the
bracket.
INSTALLATION
INSTALLATION - 2.4L ENGINE
(1) P