2005 CHRYSLER CARAVAN wheel

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Page 139 of 2339

CHRYSLER CARAVAN 2005  Service Manual DISC BRAKE CALIPER - REAR
REMOVAL - REAR DISC BRAKE CALIPER
NOTE: Handling of the rotor and caliper, must be
done in such a way as to avoid damage to the rotor
and scratching or nicking of lining on t

Page 142 of 2339

CHRYSLER CARAVAN 2005  Service Manual CAUTION: Use care when installing the caliper
assembly onto the adapter, so the caliper guide pin
bushings do not get damaged by the mounting
bosses.
(3) Carefully lower caliper and brake shoes over
r

Page 143 of 2339

CHRYSLER CARAVAN 2005  Service Manual (4) Remove the disc brake caliper from the disc
brake caliper adapter and hang it out of the way
using wire or a bungee cord. Use care not to overex-
tend the brake hose when doing this.
(5) Remove th

Page 144 of 2339

CHRYSLER CARAVAN 2005  Service Manual FLUID
DIAGNOSIS AND TESTING - BRAKE FLUID
CONTAMINATION
Indications of fluid contamination are swollen or
deteriorated rubber parts.
Swollen rubber parts indicate the presence of
petroleum in the brak

Page 147 of 2339

CHRYSLER CARAVAN 2005  Service Manual OPERATION
When the brake pedal is depressed, the master cyl-
inder primary and secondary pistons apply brake
pressure through the chassis tubes to the brakes at
each tire and wheel assembly.
The maste

Page 151 of 2339

CHRYSLER CARAVAN 2005  Service Manual CAUTION: When tightening the primary and sec-
ondary brake tube nuts at master cylinder, be sure
brake tubes do not contact any other components
within the vehicle and that there is slack in the flex-

Page 152 of 2339

CHRYSLER CARAVAN 2005  Service Manual (12) Disconnect wiring harness connectors (as
equipped) from clockspring, multi-function switch,
SKIM module, ignition switch and BTSI solenoid.
(13) If equipped, disconnect PRNDL cable from
shift lev

Page 154 of 2339

CHRYSLER CARAVAN 2005  Service Manual INSTALLATION
(1) Install adjustable pedals assembly under
instrument panel.
(2) Attach throttle cable to accelerator pedal using
cable retainer.
(3) Install two upper mounting bolts attaching
pedals a