2005 CHRYSLER 300 brakes

NSteering Linkage......................301
NDrive Shaft Universal Joints..............301
NBody Lubrication.....................301
NWindshield Wiper Blades................301
NWindshield Washers...................302
NExhaust System......................302
NCooling System.......................303
NHoses And Vacuum/Vapor Harnesses.......307
NBrakes.............................307
NBrake Fluid Level Check................309
NFuel System Hoses....................310
NAutomatic Transmission................310
NFront And Rear Wheel Bearings...........311
NAppearance Care And Protection From
Corrosion...........................311NCleaning The Center Console Cup
Holders Ð 300.......................315
NCleaning The Center Console Cup Holders Ð
300C, 300 Touring.....................315
mPower Distribution Centers...............315
NFront Power Distribution Center...........315
NRear Power Distribution Center...........318
mVehicle Storage........................321
mReplacement Light Bulbs................322
mBulb Replacement......................323
NLow Beam Headlamp, High Beam Headlamp,
Park/Turn Lamp, Inner Park Lamp, And Outer
Park Lamp ± 300......................323
NLow Beam Headlamp, High Beam Headlamp,
And Park/Turn Lamp ± 300C.............324
NBackup Lamp, Side Marker Lamp, And
Tail/Stop Turn Lamp Ð 300..............326
282 MAINTAINING YOUR VEHICLE

²Make sure that the radiator and coolant bottle hoses
are not kinked or obstructed.
²Keep the front of the radiator and the front of the A/C
condenser clean.
²Do not change the thermostat for summer or winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory cooling performance.
²Increasing engine speed at idle does not reduce cool-
ant temperature! Put transmission in NEUTRAL and
let engine idle at normal engine idle speed.
Hoses And Vacuum/Vapor Harnesses
Inspect surfaces of hoses and nylon tubing for evidence
of heat and mechanical damage. Hard or soft spots,
brittle rubber, cracking, tears, cuts, abrasions, and exces-
sive swelling indicate deterioration of the rubber.Pay particular attention to those hoses nearest to high
heat sources such as the exhaust manifold. Inspect hose
routing to be sure hoses do not come in contact with any
heat source or moving component which may cause heat
damage or mechanical wear.
Insure nylon tubing in these areas has not melted or
collapsed.
Inspect all hose connections such as clamps and cou-
plings to make sure they are secure and no leaks are
present.
Components should be replaced immediately if there is
any evidence of wear or damage that could cause failure.Brakes
In order to assure brake system performance, all brake
system components should be inspected periodically.
Suggested service intervals can be found in the Mainte-
nance Schedules section of this manual.
MAINTAINING YOUR VEHICLE 307
7

WARNING!
Riding the brakes can lead to brake failure and
possibly an accident. Driving with your foot resting
or riding on the brake pedal can result in abnormally
high brake temperatures, excessive lining wear, and
possible brake damage. You wouldn't have your full
braking capacity in an emergency.
Brake And Power Steering Hoses
When the vehicle is serviced for scheduled maintenance,
inspect surface of hoses and nylon tubing for evidence of
heat and mechanical damage. Hard and brittle rubber,
cracking, tears, cuts, abrasion, and excessive swelling
indicate deterioration of the rubber. Particular attention
should be made to examining those hose surfaces nearest
to high heat sources, such as the exhaust manifold.
Insure nylon tubing in these areas has not melted or
collapsed.Inspect all hose connections such as clamps and cou-
plings to make sure they are secure and no leaks are
present.
NOTE:Often, fluid such as oil, power steering fluid,
and brake fluid are used during assembly plant opera-
tions to facilitate the assembly of hoses to couplings.
Therefore, oil wetness at the hose-coupling area is not
necessarily an indication of leakage. Actual dripping of
hot fluid when systems are under pressure (during
vehicle operation), should be noted before a hose is
replaced based on leakage.
NOTE:Inspection of brake hoses should be performed
whenever the brake system is serviced and at every
engine oil change. Inspect hydraulic brake hoses for
surface cracking, scuffing, or worn spots. If there is any
evidence of cracking, scuffing, or worn spots, the hose
should be replaced immediately! Eventual deterioration
of the hose can take place resulting in a possibility of a
burst failure.
308 MAINTAINING YOUR VEHICLE

WARNING!
Worn brake hoses can burst and cause brake failure.
You could have an accident. If you see any signs of
cracking, scuffing, or worn spots, have the brake
hoses replaced immediately.
Brake Fluid Level Check
The fluid level in the master cylinder should be checked
when performing underhood services, or immediately if
the brake system warning light indicates system failure.
Clean the top of the master cylinder area before removing
the cap. Add fluid to bring the level up to the top of the
ªFULLº mark on the side of the master cylinder reservoir.
Overfilling of fluid is not recommended because it may
cause leaking in the system.
Add enough fluid to bring the level up to the require-
ments described on the brake fluid reservoir. With disc
brakes, fluid level can be expected to fall as the brake
pads wear. However, low fluid level may be caused by a
leak and a checkup may be needed.Use only manufacturers recommended brake fluid, refer
to Recommended Fluids, Lubricants and Genuine Parts
for correct fluid type.
WARNING!
²Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts and the
brake fluid catching fire.
²Use of a brake fluid that has a lower initial boiling
point than the recommended MOPAR DOT 3
product or a brake fluid that is unidentified as to
FMVSS specification may result in sudden brake
failure during hard prolonged braking. You could
have an accident.
Use only brake fluid that has been in a tightly closed
container to avoid contamination from foreign matter or
moisture.
MAINTAINING YOUR VEHICLE 309
7

CAUTION!
²When installing the Power Distribution Center
cover, it is important to ensure the cover is prop-
erly positioned and fully latched. Failure to do so
may allow water to get into the Power Distribu-
tion Center, and possibly result in a electrical
system failure.
²When replacing a blown fuse, it is important to
use only a fuse having the correct amperage
rating. The use of a fuse with a rating other than
indicated may result in a dangerous electrical
system overload. If a properly rated fuse contin-
ues to blow, it indicates a problem in the circuit
that must be corrected.
Front Power Distribution Center Fuses
Cavity Fuse Circuits
1 20 Amp
YellowLeft High Beam Headlight
2 20 Amp
YellowRight High Beam Headlight
3 15 Amp
Dk. BlueAdjustable Pedal
4 20 Amp
YellowHorn
5 25 Amp
ClearHeadlamp Washer Ð If
Equipped
6 15 Amp
Dk. BlueFront Control Module (FCM)
7 20 Amp
YellowFog Lamp
8 15 Amp
Dk. BluePark Lamp
9 15 Amp
Dk. BlueNon ABS Brakes
10 5 Amp
OrangeStarter
316 MAINTAINING YOUR VEHICLE

Power
Brakes............................. 224
Distribution Center.................... 315
Door Locks.......................... 16
Mirrors............................. 67
Outlet.............................. 127
Seats............................... 89
Steering............................ 227
Steering, Checking.................... 300
Sunroof............................ 124
Tilt/Telescoping Steering Column......... 109
Windows............................ 25
Pregnant Women and Seat Belts............. 36
Preparation for Jacking................... 266
Programmable Electronic Features..... 119,123,154
Programming Transmitters............. 119,123
Radial Ply Tires........................ 239
Radiator Cap.......................... 305
Radio..........................159,164,175
Radio Broadcast Signals.................. 191
Radio Operation...............159,164,175,194
Radio Remote Controls.................. 190Radio, Satellite......................... 187
Rain Sensitive Wiper System.............. 107
Rear Seat, Folding....................... 97
Rear Window Defroster.................. 195
Rearview Mirrors........................ 65
Reclining Front Seats..................... 90
Recommended Fluids, Lubricants and Genuine
Parts............................... 333
Recorder, Event Data..................... 48
Recreational Towing..................... 261
Refrigerant............................ 299
Reminder, Seat Belt...................... 35
Remote Keyless Entry.................... 20
Remote Sound System Controls............ 190
Remote Trunk Release.................... 28
Replacement Tires...................... 241
Reporting Safety Defects................. 356
Restraint, Head......................... 96
Restraints, Occupant..................... 29
Rocking Vehicle When Stuck.............. 277
Rotation, Tires......................... 249
Safety Checks Inside Vehicle............... 58
370 INDEX