2005 CHEVROLET KODIAK suspension

If you ever have a complete loss of air so that your air
brakes automatically apply, there is a way that the
tow operator can release the parking brakes to tow the
vehicle. SeeTowing Your Vehicle on page 4-35.
Air Suspension
Your vehicle may have the Hendrickson HAS Series
single-axle air suspension which is designed for a
single-axle on-highway use. This feature is available in
19,000 lb (8 613.3 kg), 21,000 lb (9 525.4 kg) and
23,000 lb (10 432.6 kg) capacities.
Rear Air Suspension Dump Control
If your vehicle is equipped with the Hendrickson HAS
Series single-axle air suspension, you may have
this control. The air suspension dump control allows the
operator to lower the deck height approximately
4.5 inches (11.5 cm) from the normal frame height.
The switch to deflate and
inflate the air suspension
is located in the instrument
panel.
Press the bottom of the switch to deflate the air
suspension and lower the deck height. Press the
top of the switch to return the suspension to normal
deck height.
An indicator light will come on and stay on whenever
the switch is in the dumped position.
2-42

Storage Areas
Your vehicle includes a number of storage
compartments.
Some vehicles have storage areas in the instrument
panel. Another small storage area may be located
overhead. Other models may have more storage area
underneath the front passenger’s bench seat. Lift the
seat cushion to use the storage area.
Your vehicle may have a storage tray located behind
the driver and passenger seats.
All models have storage pockets and cupholders on
each of the doors. Some models may have additional
cupholders in the center floor console.
All models also have storage compartments located
beneath the floorboard on both sides of the vehicle.
Center Console Storage Area
Your vehicle may have a center console compartment if
you have the bucket or suspension seats.
The back of your center bench seat may also fold
forward to reveal a console compartment.
The release strap for the
center console is located
between the center seat
and passenger’s seat.
To expose the storage compartment, pull the strap to
release the seatback. Then fold the seatback forward.
To open the storage compartment, press the release
button and lift the lid rearward. With the lid closed, it can
be used as a clipboard to hold papers in place.
Before returning the seatback to the upright position,
make sure the console is snapped shut. Lift the seatback
all the way up until it clicks. Push and pull on the seatback
to make sure the seat is locked in place.
2-47

Instrument Panel SwitchbankThis switchbank is located in the center of the
instrument panel.
e(Marker Lamp Defeat Switch):SeeMarker Lamps
on page 3-16.
j(Manual High Idle Switch):See “Manual High
Idle System” underHigh Idle System
(Caterpillar
®Diesel/Gasoline Engine) on page 2-19.
i(Traction Control Switch):SeeTraction Control
System (TCS) on page 4-10.
f(Outside Heated Mirror Switch):SeeOutside
Heated Mirrors on page 2-46.
g(Power Take Off Switch):SeePower Take-Off
(PTO) on page 4-38.
h(Rear Air Suspension Dump Control Switch):Air
Suspension on page 2-42.
k(Rear Axle Shift Control Switch):SeeAir Shift
Control (Automatic Transmission) on page 2-27.
3-18

{CAUTION:
Do not load your vehicle any heavier than the
Gross Vehicle Weight Rating (GVWR), or either
the maximum front or rear Gross Axle Weight
Rating (GAWR). If you do, parts on your
vehicle can break, and it can change the way
your vehicle handles. These could cause you
to lose control and crash. Also, overloading
can shorten the life of your vehicle.
Using heavier suspension components to get added
durability might not change your weight ratings. Ask your
dealer to help you load your vehicle the right way.
Notice:Overloading your vehicle may cause
damage. Repairs would not be covered by your
warranty. Do not overload your vehicle.
If you put things inside your vehicle – like suitcases,
tools, packages or anything else – they will go as fast as
the vehicle goes. If you have to stop or turn quickly,
or if there is a crash, they’ll keep going.
{CAUTION:
Things you put inside your vehicle can strike
and injure people in a sudden stop or turn, or
in a crash.
Put things in the cargo area of your
vehicle. Try to spread the weight evenly.
Never stack heavier things, like suitcases,
inside the vehicle so that some of them
are above the tops of the seats.
Do not leave an unsecured child restraint
in your vehicle.
When you carry something inside the
vehicle, secure it whenever you can.
Do not leave a seat folded down unless
you need to.
4-33

❑Check fluid levels (or every 3 months, whichever
occurs first).(1) (5)
❑Gasoline Engine: Inspect engine air cleaner filter. If
necessary, replace the filter. If vehicle is driven in
dusty/dirty conditions, inspect filter at every engine oil
change. SeeEngine Air Cleaner/Filter on page 5-33
for more information.
❑Diesel Engine: Inspect engine air cleaner filter change
indicator. If necessary, replace the filter. If vehicle is
driven in dusty/dirty conditions, inspect filter change
indicator at every engine oil change. SeeEngine Air
Cleaner/Filter on page 5-33for more information.
❑DURAMAX
®Diesel Only: Replace fuel filter (or every
750 hours of engine operation, whichever occurs first).
❑Steering system service.(12)
❑Front and rear suspension service.(13)
❑Spring-to-axle U-bolts and shackle bolts service.(15)
❑Exhaust system service (or every 6 months, whichever
occurs first).(2) (3) (16)
❑Wheels and tires service.(14)
❑Hydraulic brake service (or every 6 months, whichever
occurs first).(6) (36)❑Parking brake service (or every 6 months, whichever
occurs first).(21)
❑Air brake service (or every 6 months, whichever
occurs first).(32)
❑Air brake automatic slack adjuster service (or every
500 hours, whichever occurs first).(33)
❑Check air brake relay valve operation and check for
leaks (or every month, or every 300 hours, whichever
occurs first).
❑Clean air brake application valve (or every 3 months,
or every 300 hours, whichever occurs first). Lubricate
linkage.
❑Air brake chamber service (or every 2 months,
whichever occurs first).(34)
❑Thermostatically controlled engine cooling fan
service.(3) (19)
❑Shields and underhood insulation service.(3) (4) (20)
❑Air compressor dry element pleated paper air strainer
service (or every 2 months or every 800 hours,
whichever occurs first).
6-7

24,000 Miles (40 000 km)
❑7.8L DURAMAX®Diesel Without Engine Oil Life
System Only: Change engine oil and filter (or
every 12 months, or every 600 hours of engine
operation, whichever occurs first).(2)
❑7.8L DURAMAX
®Diesel With Engine Oil Life System
Only: Check oil life system (or every 600 hours of
engine operation, whichever occurs first). If engine oil
and filter are changed, reset system. See “Engine
Oil (DURAMAX
®Diesel)” in the Index.(2) (7)
30,000 Miles (48 000 km)
❑Gasoline Engine Only: Check engine oil life system. If
engine oil and filter are changed, reset system. See
“Engine Oil (Gasoline Engine)” in the Index.(2) (8)
❑6.6L DURAMAX
®Diesel Without Engine Oil Life
System Only: Change engine oil and filter (or every
12 months, or every 750 hours of engine operation,
whichever occurs first).(2)
❑6.6L DURAMAX
®Diesel With Engine Oil Life System
Only: Check oil life system. If engine oil and filter are
changed, reset system. See “Engine Oil (DURAMAX
®
Diesel)” in the Index.(2) (9)
❑Check fluid levels (or every 3 months, whichever
occurs first).(1) (5)❑Gasoline Engine: Inspect engine air cleaner filter. If
necessary, replace the filter. If vehicle is driven in
dusty/dirty conditions, inspect filter at every engine oil
change. SeeEngine Air Cleaner/Filter on page 5-33
for more information.
❑Diesel Engine: Inspect engine air cleaner filter change
indicator. If necessary, replace the filter. If vehicle is
driven in dusty/dirty conditions, inspect filter change
indicator at every engine oil change. SeeEngine Air
Cleaner/Filter on page 5-33for more information.
❑DURAMAX
®Diesel Only: Replace fuel filter (or every
750 hours of engine operation, whichever occurs first).
❑Chassis lubrication service (or every 6 months,
whichever occurs first).(11)
❑Replace fuel filter(s) (or every 12 months, whichever
occurs first).(2)
❑Steering system service.(12)
❑Front and rear suspension service.(13)
❑Spring-to-axle U-bolts and shackle bolts service.(15)
❑Exhaust system service (or every 6 months, whichever
occurs first).(2) (3) (16)
❑Wheels and tires service.(14)
❑Hydraulic brake service (or every 6 months, whichever
occurs first).(6) (36)
❑Parking brake service (or every 6 months, whichever
occurs first).(21)
6-9

❑Front and rear suspension service.(13)
❑Spring-to-axle U-bolts and shackle bolts service.(15)
❑Exhaust system service (or every 6 months, whichever
occurs first).(2) (3) (16)
❑Wheels and tires service.(14)
❑Hydraulic brake service (or every 6 months, whichever
occurs first).(6) (36)
❑Parking brake service (or every 6 months, whichever
occurs first).(21)
❑Air brake service (or every 6 months, whichever
occurs first).(32)
❑Air brake automatic slack adjuster service (or every
500 hours, whichever occurs first).(33)
❑Check air brake relay valve operation and check for
leaks (or every month, or every 300 hours, whichever
occurs first).
❑Clean air brake application valve (or every 3 months,
or every 300 hours, whichever occurs first). Lubricate
linkage.
❑Air brake chamber service (or every 2 months,
whichever occurs first).(34)
❑Air brake system valve service (or every 3 months, or
every 900 hours, whichever occurs first).(37)
❑Thermostatically controlled engine cooling fan
service.(3) (19)❑Shields and underhood insulation service.(3) (4) (20)
❑Rear axle air shift motor service.(10)
❑Air intake system service (or every 24 months,
whichever occurs first).(3) (4) (23)
❑Evaporative Control System service, if equipped, (or
every 24 months, whichever occurs first).(2) (24) †
❑Air compressor dry element pleated paper air strainer
service (or every 2 months or every 800 hours,
whichever occurs first).
48,000 Miles (75 000 km)
❑7.8L DURAMAX®Diesel Without Engine Oil Life
System Only: Change engine oil and filter (or
every 12 months, or every 600 hours of engine
operation, whichever occurs first).(2)
❑7.8L DURAMAX
®Diesel With Engine Oil Life System
Only: Check oil life system (or every 600 hours of
engine operation, whichever occurs first). If engine oil
and filter are changed, reset system. See “Engine
Oil (DURAMAX
®Diesel)” in the Index.(2) (7)
50,000 Miles (80 000 km)
❑Inspect air compressor discharge port (or every
6 months or every 1,800 hours, whichever
occurs first.)
6-12

❑Gasoline Engine: Inspect engine air cleaner filter. If
necessary, replace the filter. If vehicle is driven in
dusty/dirty conditions, inspect filter at every engine oil
change. SeeEngine Air Cleaner/Filter on page 5-33
for more information.
❑Diesel Engine: Inspect engine air cleaner filter change
indicator. If necessary, replace the filter. If vehicle is
driven in dusty/dirty conditions, inspect filter change
indicator at every engine oil change. SeeEngine Air
Cleaner/Filter on page 5-33for more information.
❑DURAMAX
®Diesel Only: Replace fuel filter (or every
750 hours of engine operation, whichever occurs first).
❑Chassis lubrication service (or every 6 months,
whichever occurs first).(11)
❑Replace fuel filter(s) (or every 12 months, whichever
occurs first).(2)
❑Inspect door hinge pins and bushings and replace as
necessary.
❑Steering system service.(12)
❑Front and rear suspension service.(13)
❑Spring-to-axle U-bolts and shackle bolts service.(15)
❑Exhaust system service (or every 6 months, whichever
occurs first).(2) (3) (16)
❑Wheels and tires service.(14)❑Hydraulic brake service (or every 6 months, whichever
occurs first).(6) (36)
❑Parking brake service (or every 6 months, whichever
occurs first).(21)
❑Air brake service (or every 6 months, whichever
occurs first).(32)
❑Air brake automatic slack adjuster service (or every
500 hours, whichever occurs first).(33)
❑Check air brake relay valve operation and check for
leaks (or every month, or every 300 hours, whichever
occurs first).
❑Clean air brake application valve (or every 3 months,
or every 300 hours, whichever occurs first). Lubricate
linkage.
❑Air brake chamber service (or every 2 months,
whichever occurs first).(34)
❑C600, C700, and C800 Gasoline Engines Only:
Engine drive belts service (or every 12 months,
whichever occurs first).(17)
❑Thermostatically controlled engine cooling fan
service.(3) (19)
❑Shields and underhood insulation service.(3) (4) (20)
❑Air compressor dry element pleated paper air strainer
service (or every 2 months or every 800 hours,
whichever occurs first).
6-14