2005 CHEVROLET EXPRESS PASSANGER engine

Additional Program Information
Courtesy Transportation is available during the
Bumper-to-Bumper warranty coverage period, but it is not
part of the New Vehicle Limited Warranty. A separate
booklet entitledWarranty and Owner Assistance
Informationfurnished with each new vehicle provides
detailed warranty coverage information.
Courtesy Transportation is available only at participating
dealers and all program options, such as shuttle
service, may not be available at every dealer. Please
contact your dealer for specic information about
availability. All Courtesy Transportation arrangements
will be administered by appropriate dealer personnel.
Canadian Vehicles:For warranty repairs during
the Complete Vehicle Coverage period of the General
Motors of Canada New Vehicle Limited Warranty,
alternative transportation may be available under the
Courtesy Transportation Program. Please consult
your dealer for details.
General Motors reserves the right to unilaterally modify,
change or discontinue Courtesy Transportation at
any time and to resolve all questions of claim eligibility
pursuant to the terms and conditions described
herein at its sole discretion.
Vehicle Data Collection and Event
Data Recorders
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s performance.
Your vehicle uses on-board vehicle computers to monitor
emission control components to optimize fuel economy,
to monitor conditions for airbag deployment and, if so
equipped, to provide anti-lock braking and to help the
driver control the vehicle in difficult driving situations.
Some information may be stored during regular
operations to facilitate repair of detected malfunctions;
other information is stored only in a crash event by
computer systems, such as those commonly called event
data recorders (EDR).
In a crash event, computer systems, such as the Airbag
Sensing and Diagnostic Module (SDM) in your vehicle
may record information about the condition of the vehicle
and how it was operated, such as data related to engine
speed, brake application, throttle position, vehicle speed,
safety belt usage, airbag readiness, airbag performance,
and the severity of a collision. If your vehicle is equipped
with StabiliTrak
®, steering performance, including yaw
rate, steering wheel angle, and lateral acceleration, is
also recorded. This information has been used to improve
vehicle crash performance and may be used to improve
crash performance of future vehicles and driving safety.
7-9

Reporting Safety Defects to
General Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you will notify
General Motors. Please call the Chevrolet Customer
Assistance Center at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle suspension,
brakes, electrical, steering, body, etc.
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and specications for GM
transmissions, transaxles, and transfer cases.
Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product Service
Bulletins can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483).
7-12

A
Accessory Power Outlets.................................3-16
Adding Equipment to Your Airbag-Equipped
Vehicle.......................................................1-72
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-95
Air Cleaner/Filter, Engine.................................5-18
Air Conditioning..............................................3-18
Airbag
Off Light.....................................................3-28
Readiness Light..........................................3-27
Airbag Sensing and Diagnostic Module (SDM)...... 7-9
Airbag System................................................1-61
Adding Equipment to Your Airbag-Equipped
Vehicle...................................................1-72
Airbag Off Switch........................................1-68
How Does an Airbag Restrain?......................1-67
Servicing Your Airbag-Equipped Vehicle..........1-71
What Makes an Airbag Inate?......................1-66
What Will You See After an Airbag Inates?....1-67
When Should an Airbag Inate?....................1-65
Where Are the Airbags?...............................1-64
All-Wheel Drive...............................................5-43
All-Wheel Drive (AWD) System.........................2-26
AM-FM Radio.................................................3-42
Antenna, Fixed Mast.......................................3-73
Anti-Lock Brake System (ABS)........................... 4-6
Anti-Lock Brake, System Warning Light..............3-32
Appearance Care............................................5-86Aluminum Wheels........................................5-92
Care of Safety Belts....................................5-89
Chemical Paint Spotting...............................5-93
Cleaning Exterior Lamps/Lenses....................5-90
Cleaning the Inside of Your Vehicle................5-87
Fabric/Carpet..............................................5-88
Finish Care.................................................5-90
Finish Damage............................................5-93
Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................5-89
Sheet Metal Damage...................................5-92
Tires..........................................................5-92
Underbody Maintenance...............................5-93
Vehicle Care/Appearance Materials................5-93
Washing Your Vehicle...................................5-90
Weatherstrips..............................................5-89
Windshield and Wiper Blades........................5-91
Ashtrays........................................................3-17
Audio System(s).............................................3-41
AM-FM Radio.............................................3-42
Care of Your Cassette Tape Player................3-71
Care of Your CD Player...............................3-73
Care of Your CDs........................................3-72
Chime Level Adjustment...............................3-73
Fixed Mast Antenna.....................................3-73
Radio with Cassette and CD.........................3-49
Radio with CD............................................3-45
Radio with Six-Disc CD................................3-59
Setting the Time for Radios with Radio
Data Systems (RDS)................................3-42
1

Audio System(s) (cont.)
Setting the Time for Radios without Radio
Data Systems (RDS)................................3-42
Theft-Deterrent Feature................................3-70
Understanding Radio Reception.....................3-71
Automatic Transmission
Fluid..........................................................5-19
Operation...................................................2-24
B
Battery..........................................................5-38
Run-Down Protection...................................3-16
Before Leaving on a Long Trip.........................4-22
Brake
Anti-Lock Brake System (ABS)........................ 4-6
Emergencies................................................ 4-8
Parking......................................................2-26
System Warning Light..................................3-31
Brakes..........................................................5-34
Braking........................................................... 4-5
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-20
Bulb Replacement...........................................5-47
Center High-Mounted Stoplamp (CHMSL)........5-50
Front Turn Signal, Sidemarker and
Parking Lamps.........................................5-49
Halogen Bulbs............................................5-47Bulb Replacement (cont.)
Headlamps.................................................5-47
Replacement Bulbs......................................5-51
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps........................................5-50
Buying New Tires...........................................5-65
C
California Fuel.................................................. 5-5
Canadian Owners................................................ ii
Capacities and Specications..........................5-100
Carbon Monoxide...........................2-29, 4-26, 4-38
Care of
Safety Belts................................................5-89
Your Cassette Tape Player............................3-71
Your CD Player...........................................3-73
Your CDs ...................................................3-72
Cargo Door Relocking....................................... 2-9
Center High-Mounted Stoplamp (CHMSL)...........5-50
Center Passenger Position, Safety Belts.....1-23, 1-24
Chains, Tire...................................................5-69
Charging System Light....................................3-30
Check
Engine Light...............................................3-34
Gages Warning Light...................................3-40
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-93
2

Child Restraints
Child Restraint Systems...............................1-40
Infants and Young Children...........................1-33
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-50
Older Children.............................................1-30
Securing a Child Restraint Designed for the
LATCH System........................................1-52
Securing a Child Restraint in a Center
Seat Position...........................................1-56
Securing a Child Restraint in a Rear
Outside Seat Position...............................1-53
Securing a Child Restraint in the Right
Front Seat Position...................................1-57
Top Strap...................................................1-47
Top Strap Anchor Location............................1-48
Where to Put the Restraint...........................1-43
Chime Level Adjustment..................................3-73
Cigarette Lighter.............................................3-17
Cleaning
Aluminum Wheels........................................5-92
Exterior Lamps/Lenses.................................5-90
Fabric/Carpet..............................................5-88
Finish Care.................................................5-90
Inside of Your Vehicle..................................5-87
Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................5-89
Tires..........................................................5-92
Underbody Maintenance...............................5-93
Washing Your Vehicle...................................5-90Cleaning (cont.)
Weatherstrips..............................................5-89
Windshield and Wiper Blades........................5-91
Climate Control System...................................3-18
Outlet Adjustment........................................3-20
Rear Air Conditioning and Heating System......3-22
Rear Heating System...................................3-21
Comfort Guides, Rear Safety Belt.....................1-27
Control of a Vehicle.......................................... 4-5
Coolant
Engine Temperature Gage............................3-33
Heater, Engine............................................2-22
Cooling System..............................................5-26
Cruise Control................................................3-10
Cruise Control Light........................................3-38
Customer Assistance Information
Courtesy Transportation.................................. 7-7
Customer Assistance for Text
Telephone (TTY) Users............................... 7-4
Customer Assistance Offices........................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Reimbursement Program............... 7-5
Reporting Safety Defects to General Motors....7-12
Reporting Safety Defects to the
Canadian Government..............................7-11
Reporting Safety Defects to the
United States Government.........................7-11
Roadside Assistance Program......................... 7-6
Service Publications Ordering Information........7-12
3

D
Daytime Running Lamps..................................3-14
Daytime Running Lamps Indicator Light.............3-39
Defensive Driving............................................. 4-2
Doing Your Own Service Work........................... 5-4
Dome Lamp Override......................................3-15
Dome Lamps.................................................3-15
Door
60/40 Swing-Out Side Door...........................2-13
Cargo Door Relocking.................................... 2-9
Locks.......................................................... 2-7
Power Door Locks......................................... 2-8
Rear Door Security Locks............................... 2-9
Rear Doors.................................................2-14
Sliding Side Door........................................2-11
Driver
Position, Safety Belt.....................................1-15
Driving
At Night.....................................................4-16
City...........................................................4-20
Defensive..................................................... 4-2
Drunken....................................................... 4-2
Freeway.....................................................4-21
Hill and Mountain Roads..............................4-24
In Rain and on Wet Roads...........................4-18
Rocking Your Vehicle to Get it Out.................4-30
Winter........................................................4-26
Dual Tire Operation.........................................5-62
E
Electrical System
Add-On Equipment......................................5-95
Engine Compartment Fuse Block...................5-98
Floor Console Fuse Block.............................5-96
Fuses and Circuit Breakers...........................5-96
Headlamp Wiring.........................................5-95
Windshield Wiper Fuses...............................5-96
Engine
Air Cleaner/Filter.........................................5-18
Battery.......................................................5-38
Change Engine Oil Light...............................3-37
Check and Service Engine Soon Light............3-34
Coolant......................................................5-22
Coolant Heater............................................2-22
Coolant Temperature Gage...........................3-33
Engine Compartment Overview......................5-12
Exhaust.....................................................2-29
Fan Noise..................................................5-32
Fuel Regulator............................................2-22
Oil .............................................................5-13
Oil Life System...........................................5-16
Overheating................................................5-25
Reduced Power Light...................................3-38
Speed Limiter.............................................3-26
Starting......................................................2-21
Entry Lighting.................................................3-16
Event Data Recorders (EDR)............................. 7-9
Exit Lighting...................................................3-16
4

Extender, Safety Belt.......................................1-30
Exterior Lamps...............................................3-13
F
Filter
Engine Air Cleaner......................................5-18
Finish Damage...............................................5-93
Fixed Mast Antenna........................................3-73
Flash-to-Pass................................................... 3-8
Flat Tire........................................................5-70
Flat Tire, Changing.........................................5-70
Flat Tire, Storing.............................................5-84
Fluid
Automatic Transmission................................5-19
Power Steering...........................................5-32
Windshield Washer......................................5-33
Front Axle......................................................5-45
Fuel............................................................... 5-5
Additives...................................................... 5-6
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-7
Fuels in Foreign Countries.............................. 5-6
Gage.........................................................3-40
Gasoline Octane........................................... 5-5
Gasoline Specications.................................. 5-5
Regulator...................................................2-22Fuses
Engine Compartment Fuse Block...................5-98
Floor Console Fuse Block.............................5-96
Fuses and Circuit Breakers...........................5-96
Windshield Wiper.........................................5-96
G
Gage
Check Gages Warning Light..........................3-40
Engine Coolant Temperature.........................3-33
Fuel..........................................................3-40
Oil Pressure...............................................3-36
Speedometer..............................................3-26
Voltmeter Gage...........................................3-30
Gasoline
Octane........................................................ 5-5
Specications............................................... 5-5
GM Mobility Reimbursement Program.................. 7-5
H
Hazard Warning Flashers................................... 3-5
Headlamp Wiring............................................5-95
Headlamps....................................................5-47
Bulb Replacement.......................................5-47
Daytime Running Lamps...............................3-14
Flash-to-Pass............................................... 3-8
5

Light (cont.)
Change Engine Oil......................................3-37
Charging System.........................................3-30
Check Gages Warning.................................3-40
Cruise Control.............................................3-38
Daytime Running Lamps Indicator..................3-39
Highbeam On.............................................3-39
Malfunction Indicator....................................3-34
Reduced Engine Power................................3-38
Safety Belt Reminder...................................3-27
Security.....................................................3-38
StabiliTrak
®Indicator....................................3-33
StabiliTrak®Not Ready.................................3-33
Tow/Haul Mode...........................................3-39
Lighting
Entry.........................................................3-16
Exit...........................................................3-16
Loading Your Vehicle.......................................4-31
Locking Rear Axle............................................ 4-8
Lockout Protection..........................................2-10
Locks
Cargo Door Relocking.................................... 2-9
Door........................................................... 2-7
Lockout Protection.......................................2-10
Power Door.................................................. 2-8
Rear Door Security Locks............................... 2-9
Loss of Control...............................................4-15
MMaintenance Schedule
Additional Required Services........................... 6-6
At Each Fuel Fill........................................... 6-9
At Least Once a Month................................6-10
At Least Once a Year..................................6-10
At the First 100, 1,000 and 6,000 Miles
(160, 1 600 and 10 000km)......................... 6-9
Introduction.................................................. 6-2
Maintenance Footnotes.................................. 6-7
Maintenance Record....................................6-16
Maintenance Requirements............................. 6-2
Normal Maintenance Replacement Parts.........6-15
Owner Checks and Services........................... 6-9
Recommended Fluids and Lubricants.............6-13
Scheduled Maintenance................................. 6-4
Using.......................................................... 6-2
Your Vehicle and the Environment................... 6-2
Malfunction Indicator Light................................3-34
Manual Seats................................................... 1-3
Manual Windows............................................2-16
Mirrors
Manual Rearview Mirror................................2-31
Outside Camper-Type Mirrors........................2-31
Outside Convex Mirror.................................2-33
Outside Heated Mirrors................................2-33
Outside Manual Mirror..................................2-31
Outside Power Mirrors..................................2-32
MyGMLink.com................................................ 7-3
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