2005 CHEVROLET ASTRO CARGO VAN battery

Notice:Holding a cigarette lighter in while it is
heating will not allow the lighter to back away from
the heating element when it is hot. Damage from
overheating may occur to the lighter or heating
element, or a fuse could be blown. Do not hold a
cigarette lighter in while it is heating.
Notice:Leaving electrical equipment on for
extended periods will drain the battery. Always turn
off electrical equipment when not in use and do
not plug in equipment that exceeds the maximum
amperage rating.
The front ashtray is located above the passenger’s side
front cupholder. To remove the front ashtray, open it
and gently pull it slightly past its stop.
To remove the ashtray on the sliding door, open it, then
press down on the inside tab and pull it out.
You may have another ashtray on the driver’s sidewall.
Press the right side to turn the ashtray around for
use. To remove the ashtray, open it and gently pull it off
the hinge.
Notice:If you put papers, pins, or other ammable
items in the ashtray, hot cigarettes or other
smoking materials could ignite them and possibly
damage your vehicle. Never put ammable items in
the ashtray.Climate Controls
Climate Control System
With this system you can control the heating, cooling
and ventilation for your vehicle.
Turn the right knob clockwise or counterclockwise to
direct the airow inside of your vehicle.
To change the current mode, select one of the following:
)(Bi-Level):This mode directs approximately half
of the air to the instrument panel outlets and directs
most of the remaining air to the oor outlets. Some air
may be directed toward the windshield.
3-19

Charging System Light
This light should come on
briey when you turn on
the ignition, before starting
the engine, as a check
to show you it is working.
After the engine starts, the light should go out. If it stays
on or comes on while you are driving, you may have
a problem with your charging system. It could indicate a
problem with the generator drive belt, or some other
charging system problem. Have it checked right away.
Driving while this light is on could drain your battery.
If you must drive a short distance with this light
on, it helps to turn off all your accessories, such as the
radio and air conditioner.
Voltmeter Gage
When your engine is not
running, but the ignition is
on (in the RUN position),
the gage shows your
battery’s state of charge
in DC volts.
When the engine is running, the gage shows the
condition of the charging system. Readings between the
low and high warning zones indicate the normal
operating range.
Readings in the low warning zone may occur when a
large number of electrical accessories are operating in
the vehicle and the engine is left at an idle for an
extended period. This condition is normal since the
charging system is not able to provide full power
at engine idle. As engine speeds are increased, this
condition should correct itself as higher engine speeds
allow the charging system to create maximum power.
3-28

You may notice this as stalling after start-up, stalling
when you put the vehicle into gear, misring, hesitation
on acceleration, or stumbling on acceleration. (These
conditions may go away once the engine is warmed up.)
This will be detected by the system and cause the
light to turn on.
If you experience one or more of these conditions,
change the fuel brand you use. It will require at least
one full tank of the proper fuel to turn the light off.
If none of the above steps have made the light turn off,
your dealer can check the vehicle. Your dealer has
the proper test equipment and diagnostic tools to x any
mechanical or electrical problems that may have
developed.
Emissions Inspection and Maintenance
Programs
Some state/provincial and local governments have or
may begin programs to inspect the emission control
equipment on your vehicle. Failure to pass this
inspection could prevent you from getting a vehicle
registration.Here are some things you need to know to help your
vehicle pass an inspection:
Your vehicle will not pass this inspection if the SERVICE
ENGINE SOON or CHECK ENGINE light is on or not
working properly.
Your vehicle will not pass this inspection if the OBD
(on-board diagnostic) system determines that critical
emission control systems have not been completely
diagnosed by the system. The vehicle would be
considered not ready for inspection. This can happen if
you have recently replaced your battery or if your
battery has run down. The diagnostic system is
designed to evaluate critical emission control systems
during normal driving. This may take several days
of routine driving. If you have done this and your vehicle
still does not pass the inspection for lack of OBD
system readiness, your GM dealer can prepare the
vehicle for inspection.
3-33

Theft-Deterrent Feature
THEFTLOCK®is designed to discourage theft of your
vehicle’s radio. It works by using a secret code to
disable all radio functions whenever battery power is
interrupted.
The THEFTLOCK
®feature for the radio may be used or
ignored. If ignored, the radio plays normally and the
radio is not protected by the feature. If THEFTLOCK
®is
activated, the radio will not operate if stolen.
When THEFTLOCK
®is activated, LOC will appear on
the radio display to indicate a locked condition anytime
battery power has been interrupted. If the battery
loses power for any reason, you must unlock the radio
with the secret code before it will operate.
Activating the Theft-Deterrent Feature
The instructions which follow explain how to enter
your secret code to activate the THEFTLOCK®system.
Read through all nine steps before starting the
procedure.
If you allow more than 15 seconds to elapse between
any steps, the radio automatically reverts to time
and you must start the procedure over at Step 4.
1. Write down any three or four-digit number from 000
to 1999 and keep it in a safe place separate from
the vehicle.2. Turn the ignition on.
3. Turn the radio off.
4. Press the 1 and 4 pushbuttons at the same time.
Hold them down until --- appears on the display.
Next you will use the secret code number which you
have written down.
5. Press MN and 000 will appear on the display.
6. Press MN again to make the last two digits agree
with your code.
7. Press HR to make the rst one or two digits agree
with your code.
8. Press AM FM after you have conrmed that the
code matches the secret code you have written
down. REP will appear on the display to indicate
that Steps 5 through 7 need to be repeated to
conrm your secret code.
9. Press AM FM again. SEC will appear on the display
to indicate that the radio is secure. The LED
indicator by the volume knob will begin ashing
when the ignition is turned off.
3-49

Unlocking the Theft-Deterrent Feature
After a Power Loss
Enter your secret code as follows; pause no more than
15 seconds between steps:
1. Turn the ignition on. LOC will appear on the display.
2. Press MN and 000 will appear on the display.
3. Press MN again to make the last two digits agree
with your code.
4. Press HR to make the rst one or two digits agree
with your code.
5. Press AM FM after you have conrmed that the
code matches the secret code you have written
down. The display will show SEC, indicating
the radio is now operable and secure.
If you enter the wrong code eight times, INOP will appear
on the display. You will have to wait an hour with the
ignition on before you can try again. When you try again,
you will only have three chances, eight tries per chance,
to enter the correct code before INOP appears.
If you lose or forget your code, contact your GM dealer.
Disabling the Theft-Deterrent Feature
Enter your secret code as follows; pause no more than
15 seconds between steps:
1. Turn the ignition on.
2. Turn the radio off.
3. Press and hold the 1 and 4 pushbuttons at the
same time until SEC appears on the display.
4. Press MN and 000 will appear on the display.
5. Press MN again to make the last two digits agree
with your code.
6. Press HR to make the rst one or two digits agree
with your code.
7. Press AM FM after you have conrmed that the
code matches the secret code you have written
down. --- will appear on the display, indicating that
the radio is no longer secured.
If the code entered is incorrect, SEC will appear on the
display. The radio will remain secured until the correct
code is entered.
When battery power is removed and later applied to a
secured radio, the radio will not turn on and LOC
will appear on the display.
To unlock a secured radio, seeUnlocking the
Theft-Deterrent Feature After a Power Lossearlier in
this section.
3-50

Run your engine only as long as you must. This saves
fuel. When you run the engine, make it go a little
faster than just idle. That is, push the accelerator
slightly. This uses less fuel for the heat that you get and
it keeps the battery charged. You will need a
well-charged battery to restart the vehicle, and possibly
for signaling later on with your headlamps. Let the
heater run for a while.
Then, shut the engine off and close the window almost all
the way to preserve the heat. Start the engine again and
repeat this only when you feel really uncomfortable from
the cold. But do it as little as possible. Preserve the fuel
as long as you can. To help keep warm, you can get out
of the vehicle and do some fairly vigorous exercises
every half hour or so until help comes.
If Your Vehicle is Stuck in Sand,
Mud, Ice or Snow
In order to free your vehicle when it is stuck, you will
need to spin the wheels, but you do not want to
spin your wheels too fast. The method known as rocking
can help you get out when you are stuck, but you
must use caution.
{CAUTION:
If you let your tires spin at high speed, they can
explode, and you or others could be injured.
And, the transmission or other parts of the
vehicle can overheat. That could cause an
engine compartment re or other damage.
When you are stuck, spin the wheels as little as
possible. Do not spin the wheels above
35 mph (55 km/h) as shown on the
speedometer.
Notice:Spinning your wheels can destroy parts of
your vehicle as well as the tires. If you spin the
wheels too fast while shifting your transmission
back and forth, you can destroy your transmission.
For more information about using tire chains on your
vehicle, seeTire Chains on page 5-68.
4-27

Maintenance When Trailer Towing
Your vehicle will need service more often when you’re
pulling a trailer. See the Maintenance Schedule for more
on this. Things that are especially important in trailer
operation are automatic transmission uid (don’t overll),
engine oil, axle lubricant, belt, cooling system and brake
system. Each of these is covered in this manual, and the
Index will help you nd them quickly. If you’re trailering,
it’s a good idea to review these sections before you start
your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
Trailer Wiring Harness
If you have the optional trailering package, your vehicle
will have an eight-wire harness, including the center
high-mounted stoplamp battery feed wire. The harness is
stored on the passenger’s side of the vehicle near the
rear wheel well. This harness has a 30 amp battery feed
wire and no connector, and should be wired by a qualied
electrical technician. After choosing an aftermarket trailer
mating connector pair, have the technician attach one
connector to the eight-wire trailer harness and the other
connector to the wiring harness on the trailer.
Be sure the wiring harness on the trailer is taped or
strapped to the trailer’s frame rail and leave it loose
enough so the wiring doesn’t bend or break, but not so
loose that it drags on the ground. The eight-wire harnessmust be routed out of your vehicle between the rear door
and the oor, with enough of the harness left on both
sides so that the trailer or the body won’t pull it.
If you do not have the optional trailering package, your
vehicle will still have a trailering harness. The harness
is located near the passenger’s side rear wheel
well. It consists of six wires that may be used by
after-market trailer hitch installers.
The technician can use the following color code chart
when connecting the wiring harness to your trailer.
Brown: Rear lamps
Yellow: Left stoplamp and turn signal
Dark Green: Right stoplamp and turn signal
White (Heavy Gage): Ground
Light Green: Back-up lamps
White (Light Gage): Center High-Mounted Stoplamp
Blue: Auxiliary circuit (eight-wire harness only)
Orange: Fused auxiliary (eight-wire harness only)
Store the harness in its original place. Wrap the
harness together and tie it neatly so it won’t
be damaged.
4-44

Service............................................................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of Your
Vehicle......................................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specications....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling the Tank..............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under the Hood....................5-10
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Cover...............................................5-17
Engine Air Cleaner/Filter................................5-21
Automatic Transmission Fluid.........................5-23
Engine Coolant.............................................5-25
Radiator Pressure Cap..................................5-28
Engine Overheating.......................................5-28
Cooling System............................................5-30
Engine Fan Noise.........................................5-34Power Steering Fluid.....................................5-35
Windshield Washer Fluid................................5-36
Brakes........................................................5-37
Battery........................................................5-40
Jump Starting...............................................5-41
All-Wheel Drive..............................................5-45
Rear Axle.......................................................5-46
Front Axle......................................................5-47
Bulb Replacement..........................................5-48
Halogen Bulbs..............................................5-48
Headlamps and Sidemarker Lamps.................5-48
Front Turn Signal and Parking Lamps..............5-52
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-52
Replacement Bulbs.......................................5-54
Windshield Wiper Blade Replacement..............5-54
Tires..............................................................5-55
Tire Sidewall Labelling...................................5-56
Tire Terminology and Denitions.....................5-59
Ination - Tire Pressure.................................5-61
Tire Inspection and Rotation...........................5-63
When It Is Time for New Tires.......................5-64
Buying New Tires.........................................5-65
Section 5 Service and Appearance Care
5-1