2005 Alfa Romeo GT light

VEHICLE MAINTENANCE
248
SCHEDULED MAINTENANCE PROGRAMME
20 40 60 80 100 120 140 160 180Thousands of km
Check tyre conditions/wear and adjust pressure if necessary
Check operation of lighting system (headlights, direction indicators, hazard warning
lights, boot, passenger compartment, glovebox lights, warning lights, etc..)
Check operation of windscreen washer system, adjust spray jets
Check position/wear of windscreen/rearscreen wiper blades
Check operation of front disk brake pad wear indicator
Check wear conditions of rear disk brake pads
Sight check the conditions of: body exterior, underbody protection, stiff pipes
and hoses (exhaust - fuel supply - brakes), rubber parts
(boots - sleeves - bushes etc..)
Check for bonnet and boot lock cleanness, lever cleanness and lubrication
Sight check for accessory drive belt conditions
Check handbrake lever stroke adjustment
Check antievaporation system (petrol versions)
Change air cleaner cartridge (petrol versions)
Change air cleaner cartridge (JTD versions)
Top up fluid levels (engine coolant, brakes, windscreen washer, battery, etc..)
Check and if necessary top up the Selespeed automatic transmission oil level
(2.0 JTS versions)
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VEHICLE MAINTENANCE
250
ADDITIONAL
OPERATIONS
Every 1000 kmor before long jour-
neys, check and if necessary top up:
– engine coolant fluid level
– brake/hydraulic clutch control fluid
level
– power steering fluid level
– windscreen and headlamp washer
fluid level
– tyre pressure and conditions.
Every 3000 kmcheck and if necessary
top up the engine oil level.
The use of FL Seleniaproducts is rec-
ommended which have been designed
and made expressly for Alfa Romeo cars
(see “Refuelling” in the “Technical
Specifications” chapter).
ANNUAL INSPECTION
PROGRAMME
For cars with an annual mileage
of below 20,000 km (for exam-
ple about 10,000 km) the follow-
ing yearly inspection programme
is advised:
– Check tyre conditions/wear and if
necessary adjust the pressure (including
spare wheel)
– Check operation of lighting system
(headlights, direction indicators, hazard
warning lights, boot, passenger compart-
ment, glovebox lights, warning lights,
etc.)
– Check operation of windscreen wiper
system, spray jet adjustment
– Check position/wear of windscreen
– Check front disk brake pad conditions
and wear– Sight check for conditions of: engine,
gearbox, transmission, pipes (exhaust -
fuel supply - brakes), rubber parts (boots
- sleeves - bushes etc..), brake and fuel
supply system hoses
– Check for bonnet and boot lock clean-
ness, lever cleanness and lubrication
– Check battery charge
– Sight check for conditions of various
drive belts
– Check and if necessary top up fluid
levels (engine coolant, brakes, wind-
screen washer, battery etc. )
– Change engine oil and engine oil filter
– Change pollen filter.

VEHICLE MAINTENANCE
259
Do not travel with the
windscreen washer reser-
voir empty: the action of
the windscreen washer is funda-
mental for improving vision.
To avoid damaging the
pump motor, do not use the
windscreen/rearscreen
washers when the reservoir is
empty.
Some commercial addi-
tives for windscreen wash-
ers are inflammable. The
engine compartment contains hot
components which may set it on
fire.
IMPORTANTBrake and hydraulic
clutch fluid is hygroscopic (i.e. it absorbs
moisture). For this reason, if the car is
mainly used in areas with a high degree of
atmospheric humidity, the fluid should be
replaced at more frequent intervals than
specified in the Scheduled Maintenance
Programme.
WINDSCREEN/REARSCREEN
HEADLIGHT WASHER FLUID
(fig. 11)
Open the cap (A) and check the level in
the reservoir.
If necessary top up using a mixture of
water and TUTELA PROFESSIONAL
SC 35fluid as follows:
– 30% of TUTELA PROFESSIONAL
SC 35and 70% water in summer;
– 50% of TUTELA PROFESSIONAL
SC 35and 50% water in winter;
– in the case of temperatures below -
20°C use TUTELA PROFESSIONAL
SC 35fluid neat. Brake and clutch fluid is
poisonous and highly cor-
rosive. In the event of
accidental contact, wash the
parts concerned immediately with
neutral soap and water, then
rinse thoroughly. See a doctor at
once if the fluid is swallowed.
Theπsymbol on the
container indicates syn-
thetic brake fluid, distin-
guishing it from the mineral kind.
Using mineral fluids irreversibly
damages the special braking sys-
tem rubber seals.
fig. 11
A0A0242b

VEHICLE MAINTENANCE
260
DIESEL FUEL FILTER
(JTD16Vversions)
DRAINING CONDENSATION
WATER
The presence of water in
the supply circuit may
cause serious damage to
the entire injection system and
cause irregular running of the
engine. If the
cwarning light
turns on together with the mes-
sage on the reconfigurable multi-
function display, contact Alfa
Romeo Authorised Services as
soon as possible to have the sys-
tem relieved.
AIR CLEANER
The air cleaner is connected to the tem-
perature and air flow sensors which send
to the control unit the electric signals
needed for correct operation of the injec-
tion and ignition system.
It must therefore always be in perfect
conditions, to ensure correct operation of
the engine, low consumption and exhaust
emission levels.
If the operations con-
cerning cleaner replace-
ment described below are
not carried out correctly and with
the due precautions, they may
compromise the travelling safety
of the vehicle. You are recom-
mended to have this operation
carried out by Alfa Romeo
Authorised Services.
If the car is habitually
used in dusty areas, the
cleaner should be replaced
at shorter intervals than those
specified in the Programmed
Maintenance Schedule.
Any attempt to clean the
cleaner may damage it,
leading to serious engine
damage.

VEHICLE MAINTENANCE
261
BATTERY
The battery is of the “Limited
Maintenance” type and is fitted with an
optical indicator (A-fig. 12) for check-
ing the electrolyte level and charge.
Under normal conditions of use the elec-
trolyte does not need topping up with dis-
tilled water. To make sure that it is in effi-
cient conditions, at routine intervals check
the indicator on the battery cover which
should be dark in colour with a green cen-
tral area.
If the indicator is a bright light colour, or
dark without the green central area, con-
tact Alfa Romeo Authorised Services.
fig. 12
A0A0224b
Batteries contain harmful
substances for the envi-
ronment. To change the
battery we advise contacting Alfa
Romeo Authorised Services who
are equipped for disposal respect-
ing nature and the law.
The incorrect installation
of electric accessories
may cause serious dam-
age to the vehicle. If, after buy-
ing the car, you wish to install
accessories (alarm, radio,
radiotelephone, etc.) contact Alfa
Romeo Authorised Services who
will be able to suggest the most
suitable devices and above all
advise about the need to use a
more powerful battery.
If the car is to remain
inactive for a long time in
very cold conditions,
remove the battery and take it to
a warm place, otherwise it may
freeze.
POLLEN FILTER
Have the dust/pollen filter checked once
a year by Alfa Romeo Authorised Services,
preferably at the onset of summer.
If the car is mainly used in dusty or heav-
ily polluted areas, the filter should be
changed at more frequent intervals than
specified in the Scheduled Maintenance
Programme.
IMPORTANTThe failure to replace
the pollen filter can considerably reduce
the effectiveness of the climate control
system.
When working on the
battery or near to it,
always protect the eyes
with goggles.
The liquid contained in
the battery is poisonous
and corrosive. Avoid con-
tact with the skin or eyes. The
battery should be charged in a
well ventilated place away from
naked flames or possible sources
of sparks: danger of explosion
and fire.

VEHICLE MAINTENANCE
263
2.close the driver's window completely
keepingthe button pressedfor at
least 3 seconds after window closing (win-
dow upper stop);
3.repeat the same procedure (point 1
and 2) also for the front passenger's win-
dow;
4.check for proper initialisation by oper-
ating the windows automatically.
USEFUL HINTS TO EXTEND
THE LIFE OF YOUR BATTERY
To avoid rapidly draining the battery and
ensure that it continues to work correctly,
the following should be noted:
– The terminals must always be firmly
tightened.
– Within reason, avoid using electrical de-
vices for a long time when the engine is
switched off (radio, hazard warning lights,
parking lights, etc.). IMPORTANTIf the battery is kept
with a charge of below 50% it is damaged
by sulphation, its starting capability is
reduced and it is also more subject to the
possibility of freezing (this may occur
already at -10 °C). In the event of a pro-
longed inactivity, refer to the paragraph
“Vehicle inactivity”, in the chapter
“Correct use of the car”.
CHANGING THE BATTERY
When changing the battery it should be
replaced with another original one with
the same characteristics. If it is replaced
by a battery with different characteristics,
the maintenance intervals given in the
Scheduled Maintenance Programme in
this chapter are no longer valid and for
maintenance it will be necessary to follow
the battery Manufacturer’s instructions.
IMPORTANTAfter control unit power
disconnection (battery replacement or dis-
connection and replacement of power win-
dow control unit protection fuses), the
power window automatism shall be
restored.
Proceed as follows with doors closed:
1.open the driver's window completely
keepingthe button pressedfor at
least 3 seconds after window opening
(window lower stop);– When the vehicle is parked in a garage,
ensure that the doors, bonnet, boot and in-
ner lids are closed properly so that the lights
do not stay on permanently.
– Before carrying out any work on the
electric system, disconnect the negative ca-
ble from the battery.
– If after buying the car, you wish to in-
stall electric accessories which require a per-
manent electric supply (alarm, voice feature,
radionavigator with satellite antitheft func-
tion etc.) or accessories that burden the elec-
tric system, contact Alfa Romeo Authorised
Services whose qualified personnel, in ad-
dition to suggesting the most suitable de-
vices belonging to Lineaccessori Alfa Romeo,
will evaluate the overall electric absorption,
checking whether the vehicle’s electric sys-
tem is capable of withstanding the load re-
quired, or whether it should be integrated
with a more powerful battery. In fact, as
some of these devices continue absorbing
energy even when the ignition key is off (car
stationary, engine off), they gradually drain
the battery.

VEHICLE MAINTENANCE
267
HEADLIGHT WASHERS
(fig.17)
Regularly check that the spray jets are
intact and clean.
If it is necessary to direct the jet, contact
an Alfa Romeo Authorised Service
BODYWORK
PROTECTION FROM
ATMOSPHERIC AGENTS
The main causes of corrosion are:
– atmospheric pollution
– salty air and humidity (coastal areas,
or hot humid climates)
– seasonal environment conditions.
Not to be underestimated is also the
abrasive action of wind-borne atmospheric
dust and sand and mud and gravel raised
by other vehicles.
On your car Alfa Romeo has implement-
ed the best manufacturing technologies to
effectively protect the bodywork against
corrosion.
fig. 17
A0A0704b
These include:
– Painting products and systems which
give the vehicle particular resistance to
corrosion and abrasion.
– Use of galvanised (or pretreated)
steel sheets, with high resistance to corro-
sion.
– Spraying of the underbody, engine
compartment, wheel arches and other
parts with highly protective wax products.
– Spraying of plastic parts, with a pro-
tective function, in the more exposed
points: underdoor, inner wheel arch lin-
ings, etc.
– Use of “open” boxed sections to pre-
vent condensation and pockets of mois-
ture from triggering rust inside.
VEHICLE EXTERIOR AND
UNDERBODY WARRANTY
Alfa GTis guaranteed against perfo-
ration due to rust of any original element
of the structure or body. For the general
terms of this warranty, refer to the
Warrantly Booklet.

VEHICLE MAINTENANCE
268
Detergents cause water
pollution. Therefore the
vehicle should be washed
in areas equipped for collecting
and purifying the liquid used in
the washing process.Where possible, do not park under trees;
the resinous substances many species
release give the paint a dull appearance
and increase the possibility of triggering
the rust processes.
IMPORTANTBird droppings must be
washed off immediately and thoroughly
as the acid they contain is particularly
aggressive.
To correctly wash the car:
1) Remove the aerial from the roof to pre-
vent damage to it if the car is washed in
an automatic system.
2) Spray the vehicle with a low pressure
jet of water.
3) Pass a sponge moistened with a light
detergent solution, rinsing the sponge fre-
quently.
4) Rinse well with water and dry with a
jet of air or chamois leather.
When drying, take particular care with
the less visible parts like door surrounds,
bonnet and around the headlights where
water may stagnate. The vehicle should
not be taken to a closed area immediate-
ly, but left in the open so that residual
water can evaporate.
Do not wash the vehicle after it has been
left in the sun or with the bonnet hot: this
may alter the shine of the paintwork.
Exterior plastic parts must be cleaned in
the same way as the rest of the vehicle. ADVICE FOR PRESERVING
THE BODYWORK
Paint
The paintwork does not only serve an
aestethic purpose but also protects the
underlying sheet metal.
In the case of deep scrapes or scores,
you are advised to have the necessary
touching up carried out immediately to
avoid the formation fo rust.
Only original products should be used for
touching up paint (see “Body paint identi-
fication plate” in the “Technical
Specifications” chapter).
Normal paint maintenance consists in
washing at intervals depending on the
conditions and environment of use. For
example, in highly polluted areas, or if the
roads are sprayed with salt, it is wise to
wash the car more frequently.