2005 Alfa Romeo 159 maintenance schedule

219
SAFETY
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LIGHTS AND
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CAR
MAINTENANCE
C C
A A
R R
M M
A A
I I
N N
T T
E E
N N
A A
N N
C C
E E
SCHEDULED SERVICING....................................... 220
SERVICE SCHEDULE ............................................ 221
ANNUAL INSPECTION SCHEDULE .......................... 223
ADDITIONAL CHECKS .......................................... 223
CHECKING FLUID LEVELS ..................................... 226
AIR FILTER/POLLEN FILTER ................................. 233
DIESEL FUEL FILTER ........................................... 233
BATTERY ........................................................... 234
WHEELS AND TYRES........................................... 237
RUBBER HOSES ................................................. 239
WINDSCREEN WIPER ......................................... 239
BODYWORK ...................................................... 241
INTERIORS ........................................................ 244

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CAR
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SCHEDULED
SERVICING
Correct maintenance is essential for en-
suring long car life under the best condi-
tions.
This is why Alfa Romeo has programmed
a series of checks and maintenance op-
erations every 30,000 km.
IMPORTANTAt 2,000 km from the
scheduled service, the display will show
a dedicated message.
It is however important to remember that
scheduled servicing does not completely
cover all the car’s requirements: also in
the initial period before 30,000 km ser-
vice coupon and later, between one
coupon and another, ordinary care is still
required such as for example routine
check and topping up the level of fluids,
tyre pressure check, etc...IMPORTANTThe Programmed Main-
tenance coupons are specified by the
Manufacturer. The failure to have them
carried out may invalidate the warranty.
Scheduled Servicing is performed by all
Alfa Romeo Authorized Services, at pre-
established times.
If during whatever service operation, in
addition to the ones programmed, the
need arises for further replacements or
repairs, these may be carried out only
with the explicit agreement of the Cus-
tomer.IMPORTANTYou are advised to con-
tact Alfa Romeo Authorized Services in
the event of any minor operating faults,
without waiting for the next service
coupon.
If your car is used frequently for towing,
the interval between one service coupon
and the other must be reduced.

221
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CAR
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30 60 90 120 150 180
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SERVICE SCHEDULE
Thousands of km
Check tyre conditions/wear and
adjust pressure if required
Check light system operation (headlights,
direction indicators, hazard lights, boot lights, passenger
compartment lights, glovebox lights, warning lights, etc.)
Check windscreen wiper/washer operation,
adjust nozzles if required
Check windscreen/rear window blade
position/wear
Check front disk brake pad conditions and wear
and wear indicator operation
Check rear disk brake pad conditions and wear
Sight inspect the conditions of: body external parts,
underbody protection, pipes and hoses
(exhaust - fuel - brakes), rubber parts
(boots, sleeves, bushes, etc.)
Check cleanness of locks, bonnet and boot and lever cleanness
and lubrication
Check and top up, if required, fluid levels
(brakes/hydraulic clutch, power steering, windscreen washer,
battery, engine coolant, etc.)
Check and adjust handbrake lever stroke
Sight inspect accessory drive belt conditions

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CAR
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❒sight inspect the conditions of: en-
gine, gearbox, transmission, pipes
and hoses (exhaust - fuel - brakes),
rubber parts (boots, sleeves, bushes,
etc.);
❒check battery charge;
❒visual check on various drive belt con-
ditions;
❒check and top up, if required, fluid
levels (engine coolant, brake fluid,
windscreen washer fluid, power steer-
ing fluid, battery fluid, etc);
❒ change engine oil and oil filter (petrol
versions);
❒change engine oil and oil filter, if re-
quired (diesel versions);
❒ replace pollen filter.
ADDITIONAL
CHECKS
Every 1,000 km or before long jour-
neys, check and top up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒ tyre pressure and conditions.
Every 3,000 km check and top up if re-
quired: engine oil level.
You are recommended to use FL Se-
leniaproducts, designed and produced
specifically for Alfa Romeo cars (see
table “Capacities” in section “Techni-
cal specifications”).
ANNUAL INSPECTION
SCHEDULE
For cars with an annual mileage of be-
low 30,000 km (for example about
15,000 km) the following Annual In-
spection Schedule is advised:
❒check tyre conditions/wear and ad-
just pressure if required (including the
spare wheel);
❒check light system operation (head-
lights, direction indicators, hazard
lights, boot lights, passenger com-
partment lights, glovebox light, warn-
ing lights, etc.);
❒ check windscreen wiper/washer op-
eration;
❒check windscreen/rear window blade
position/wear;
❒check front disk brake pad conditions
and wear;
❒check cleanness of bonnet and boot
locks and lever cleanness and lubri-
cation;

224
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AND
CONTROLS
CAR
MAINTENANCE
WARNING - Air cleaner
Using the car on dusty roads, change the
air cleaner more frequently than stated
in the Scheduled Maintenance Pro-
gramme.
If in doubt as to how often the engine oil
and air cleaner should be changed ac-
cording to how you use the car, contact
Alfa Romeo Authorized Services.
WARNING - Pollen filter
If the car is used frequently in dusty or
heavily polluted environments it is ad-
visable to replace the filtering element
more frequently; in particular it should
be replaced if a reduction of the amount
of air admitted to the passenger com-
partment is noted. WARNING - Engine oil
(petrol versions)
Should prevailing use of the car be un-
der one of the following specially heavy
conditions:
❒trailer or caravan towing;
❒dusty roads;
❒ short distances (less than 7-8 km) re-
peated and with external tempera-
tures below zero;
❒frequently idling engines or long dis-
tance low speed driving (e.g. taxis or
door-to-door deliveries) or in case of
a long term inactivity;
replace engine oil more frequently than
required on Service Schedule.WARNING - Engine oil
(diesel versions)
Engine oil and oil filter shall be changed
when the relevant warning message is
displayed (versions with “Reconfigurable
multifunction display”) or when warn-
ing light
vstarts flashing (versions
with “Multifunction display”) (see sec-
tion “Warning lights and Messages”),
or in any case every 2 years.
If the car is mainly used in town, oil will
waste more fastly than in other driving
conditions.
Oil topping up (also sig-
nificant ones) do not re-
place the oil change pro-
cedure requested by the dis-
played message. Change engine
oil at Alfa Romeo Authorized
Services that will also turn off
the warning light on the instru-
ment panel.

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CONTROLS
CAR
MAINTENANCE
WARNING - Battery
The charge in the battery should be
checked at the start of winter to limit
the risk of electrolyte freezing.
This check should be carried out more
frequently if the car is used mainly for
short trips, or if it is fitted with acces-
sories that permanently absorb electric-
ity even with the ignition key removed,
especially in the case of after market ac-
cessories. If the car is used in hot cli-
mates or particularly harsh conditions
it is wise to check the level of the bat-
tery fluid (electrolyte) more frequently
than specified in the Service schedule.Car maintenance should
be entrusted to Alfa
Romeo Authorized Ser-
vices. For routine and minor
maintenance operations you
wish to carry out yourself, al-
ways make sure you have the
proper equipment, genuine Alfa
Romeo spare parts and the nec-
essary fluids; do not however
carry out these operations if
you have no experience.WARNING - Diesel filter
Topping up with diesel fuel not comply-
ing with EN590 European Norm might
make it necessary to replace the filter
more frequently than indicated in the
Service schedule.

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AND
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CAR
MAINTENANCE
Do not allow the pow-
er steering fluid to
touch the hot parts of the en-
gine: it is inflammable.
WARNING
BRAKE FLUID fig. 13
Unscrew cap Aand check that the flu-
id level in the reservoir is at maximum.
Fluid level in the reservoir shall not ex-
ceed the MAXmark.
IMPORTANTFor this operation it is
however recommended to always con-
tact Alfa Romeo Authorized Services.
From time to time, check the instrument
panel warning light
x: pressing on cap
A(with key fitted into the ignition de-
vice) the warning light shall turn on.
A0E0016mfig. 13
Make sure that the high-
ly corrosive brake fluid
does not drip onto the
paintwork. If it does, wash it off
immediately with water.
Check that the fluid level is at the MAX
mark on the reservoir or at the top mark
(maximum level) shown on the dipstick
under the reservoir cap.
If the fluid level in the reservoir is below
the specified level, top up as follows:
❒start the engine and wait until the flu-
id level in the reservoir has stabilized;
❒with the engine started, turn repeat-
edly the steering wheel fully right-
wards and leftwards;
❒top up until reaching the MAXmark
then refit the cap.
IMPORTANTFor this operation it is
however recommended to always con-
tact Alfa Romeo Authorized Services.IMPORTANTBrake fluid absorbs
moisture. For this reason, if the car is
mainly used in areas with a high degree
of atmospheric humidity, the fluid should
be replaced at more frequent intervals
than specified in the Service schedule.

235
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CAR
MAINTENANCE
REPLACING THE BATTERY
If required, replace the battery with a
genuine spare part having the same
specifications.
If a battery with different specifications
is fitted, the service intervals given in
the Service schedule in this section will
no longer be valid.
Refer therefore to the instructions pro-
vided by the battery manufacturer.
Incorrect fitting of elec-
trical and electronic ac-
cessories can seriously
damage the car. If after buying
the car, you want to install elec-
tric accessories which require per-
manent electric supply (alarm,
free-hand phone kit, etc.) contact
Alfa Romeo Authorized Services
whose qualified personnel, in ad-
dition to suggesting the most
suitable devices, will evaluate the
overall electric absorption, check-
ing whether the car’s electric sys-
tem is capable of withstanding
the load required, or whether it
should be integrated with a more
powerful battery.
If the car is left inactive
for long periods at cold,
remove the battery and store
it in a warm place to prevent
freezing.
WARNING
When working on the
battery or near it, al-
ways wear the proper gog-
gles.
WARNING
Batteries contain sub-
stances that are very
harmful for the environ-
ment. You are advised to have
the battery changed at Alfa
Romeo Authorized Services,
which is properly equipped for
disposing of used batteries re-
specting nature and the law.