2005 Alfa Romeo 159 gearbox

107
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
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TECHNICAL
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INDEX
CORRECT USE
OF THE CAR
DASHBOARD
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Performance of the
VDC system, in terms
of active safety should not in-
duce the driver to take point-
less and unnecessary risks.
The style of driving must in
any case always be adapted to
the conditions of the road sur-
face, visibility an traffic. Road
safety is always the driver’s
responsibility.
WARNING
During the use of the
space-saver spare
wheel (where provided), the
VDC system carries on work-
ing. However, you must re-
mind that the space-saver
spare wheel has dimensions
smaller than the standard tyre
and therefore its grip is re-
duced as to the other car tyres.
WARNING
For correct operation of
the VDC system, the
tyres must absolutely be of
the same brand and type on all
wheels, in perfect conditions
and, above all, of type, brand
and size specified.
WARNING
HILL HOLDER SYSTEM
(where provided)
This system is an integral part of the VDC
system and it is provided to facilitate
starting on slopes:
❒uphill: car at a standstill on a road
with a gradient higher than 6%, en-
gine running, clutch and brake ped-
al depressed, gearbox to neutral or
engaged gear other than reverse;
❒downhill: car at a standstill on a road
with a gradient higher than 6%, en-
gine running, clutch and brake ped-
al depressed and reverse gear en-
gaged.
At pickup the VDC system control unit
will keep brake force on wheels until
reaching the torque suitable for starting,
or in any case for about 1 second in or-
der to pass easily from the brake pedal
to the accelerator pedal.

147
SAFETY
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LIGHTS AND
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IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
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INDEX
DASHBOARD
AND
CONTROLS
CORRECT USE
OF THE CAR
C C
O O
R R
R R
E E
C C
T T
U U
S S
E E
O O
F F
T T
H H
E E
C C
A A
R R
ENGINE STARTING .............................................. 148
PARKING ........................................................... 151
USING THE GEARBOX ......................................... 152
CONTAINING RUNNING COSTS ............................. 153
TOWING TRAILERS.............................................. 155
SNOW TYRES .................................................... 158
SNOW CHAINS .................................................. 159
CAR INACTIVITY ................................................ 160

152
SAFETY
DEVICES
WARNING
LIGHTS AND
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IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
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INDEX
DASHBOARD
AND
CONTROLS
CORRECT USE
OF THE CARTo engage reverse Rfrom neutral, raise
ringA-fig. 3under the knob and at
the same time move the gearshift lever
leftwards and then forward. After en-
gaging reverse release the ring. To shift
from reverse to another gear it is not
necessary to raise the ring.
IMPORTANT The car can only be put
into reverse gear when it has stopped
moving completely. With the engine run-
ning, before engaging the reverse, wait
at least 3 seconds with the clutch ped-
al fully down to prevent damage and
grating of the gears.
A0E0151mfig. 3
To change gears prop-
erly you must push the
clutch pedal fully down. It is
therefore essential that there
is nothing under the pedals:
make sure mats are lying flat
and do not get in the way of
the pedals.
WARNING
Do not drive with your
hand resting on the gear
lever as the force ex-
erted, even if slight, could lead
over time to premature wear on
the gearbox internal compo-
nents.
USING THE
GEARBOX
The car is fitted with 6-gear manual
gearbox. Gear positions are shown on
the gearshift lever knob.
Always press down the clutch pedal
when shifting gears. To engage the 6
th
gear, move the gearshift lever pressing
slightly rightwards to prevent engaging
the 4
thgear accidentally.

223
SAFETY
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LIGHTS AND
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EMERGENCY
TECHNICAL
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INDEX
CORRECT USE
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DASHBOARD
AND
CONTROLS
CAR
MAINTENANCE
❒sight inspect the conditions of: en-
gine, gearbox, transmission, pipes
and hoses (exhaust - fuel - brakes),
rubber parts (boots, sleeves, bushes,
etc.);
❒check battery charge;
❒visual check on various drive belt con-
ditions;
❒check and top up, if required, fluid
levels (engine coolant, brake fluid,
windscreen washer fluid, power steer-
ing fluid, battery fluid, etc);
❒ change engine oil and oil filter (petrol
versions);
❒change engine oil and oil filter, if re-
quired (diesel versions);
❒ replace pollen filter.
ADDITIONAL
CHECKS
Every 1,000 km or before long jour-
neys, check and top up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒ tyre pressure and conditions.
Every 3,000 km check and top up if re-
quired: engine oil level.
You are recommended to use FL Se-
leniaproducts, designed and produced
specifically for Alfa Romeo cars (see
table “Capacities” in section “Techni-
cal specifications”).
ANNUAL INSPECTION
SCHEDULE
For cars with an annual mileage of be-
low 30,000 km (for example about
15,000 km) the following Annual In-
spection Schedule is advised:
❒check tyre conditions/wear and ad-
just pressure if required (including the
spare wheel);
❒check light system operation (head-
lights, direction indicators, hazard
lights, boot lights, passenger com-
partment lights, glovebox light, warn-
ing lights, etc.);
❒ check windscreen wiper/washer op-
eration;
❒check windscreen/rear window blade
position/wear;
❒check front disk brake pad conditions
and wear;
❒check cleanness of bonnet and boot
locks and lever cleanness and lubri-
cation;

250
SAFETY
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TECHNICALSPECIFICATIONS
FUEL FEED/IGNITION
1.9 JTS - 2.2 JTS - 3.2 JTS1.9 JTDM8V-1.9 JTDM16v
2.4 JTDM
Fuel feed Direct injection Direct injection, Common Rail
Modifications or repairs to the fuel feed system that are not carried out properly or do not
take the system’s technical specifications into account can cause malfunctions leading to
the risk of fire.
TRANSMISSION
Gearbox
Clutch
Drive1.9 JTS - 2.2 JTS - 1.9 JTD
M8V
1.9 JTDM16v - 2.4 JTDM
Six forward gears + reverse and
synchronisers for forward
speeds
Dry single disk
with hydraulic control
Front3.2 JTS
Six forward gears + reverse and
synchronisers for forward
speeds
Dry single disk
with hydraulic control
Four-wheel drive

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SAFETY
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TECHNICALSPECIFICATIONS
CAPACITIES
1.9 JTDM8v
70❍10❍
7.5
4.6
❑
2.3
6.0
1.9 JTDM16v
70❍10❍
7.5
4.6
❑
2.3
6.0
2.4 JTDM
70❍10❍
7.35
6.4
❑
2.8
6.0
1.9 JTS
70●10●
8.15
5.4
■
2.3
6.0
2.2 JTS
70●10●
8.15
5.4
■
2.3
6.0
3.2 JTS
69●10●
10.3
5.4
■
2.8
6.0
Fuel tank: litres
– including a reserve of litres
Engine cooling systemlitres
Lubrication system litres
engine
Mechanical gearbox/
differential litres
Windscreen/headlight
washer fluid reservoir: litres
Specified fuels
Recommended products
●Unleaded petrol
with no less than
95 R.O.N.
(EN228 Specification)
❍Diesel fuel for motor vehi-
cles (EN590 Specification)
Mixture of 50%
water and
PARAFLU UP
■SELENIA StAR
❑SELENIA WR
TUTELA CAR MATRYX
Mixture of water and liquid
TUTELA
PROFESSIONAL SC 35

262
SAFETY
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LIGHTS AND
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CAR
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AND
CONTROLS
TECHNICALSPECIFICATIONS
Synthetic-based oil, grade SAE 75W-85
that passes API GL 4 specifications
Lubricant for hydrostatic transmissions that passes
“ATF DEXRON III” specification
Lithium-soap-based grease with molybdenum bisulphate.
Consistency NLGI 2
Lithium soap based grease. NLGI 0 consistency
Synthetic fluid FMVSS no. 116, DOT 4, ISO 4925, SAE J-1704
CUNA NC 956-01
Protective with antifreeze action, red colour based on inhibited
monoethylen glycol and organic formula,
that passes CUNA NC 956-16, ASTM D 3306 specifications
Mixture of alcohol, water and surfactants CUNA NC 956-11TUTELA CAR
MATRYX
TUTELA GI/E
TUTELA STAR 500
TUTELA
MRM ZERO
TUTELA TOP 4
PARAFLU UP
TUTELA
PROFESSIONAL
SC 35Mechanical gearbox and
differential
Power steering
CV joints
on wheel side
CV joints
on differential side
Hydraulic brake and
clutch controls
Cooling
circuits
Proportion:
50% water and
50% Paraflu UP
To be used diluted
or undiluted
Brake fluid
Windscreen/
headlight washer
fluid
Use Fluid and lubricant specifications Recommended fluids Applications
for correct car operation and lubricants
Protective agent for
radiators Lubricants and
greases
for transmission

266
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
INDEX
External lights .......................... 70
Eyeglasses holder ..................... 87
Fix &Go automatic (device) ...... 186
Flashing the headlights ............. 70
Fluid level checks ..................... 226
Fluids and lubricants ................. 261
Follow me home (device) ......... 71
Front air bags .......................... 137
Front ceiling lights
– bulb replacement ................ 201
– control ............................... 78
Front fog lights
– bulb replacement ................ 197
– control ............................... 72
Fuel
– consumption ...................... 263
– fuel cut-off switch ................ 81
– fuel gauge ......................... 22
Fuel cut-off and power
supply switches ...................... 81
Fuel feed ................................ 250
Fuel filler cap ........................... 122
Fuses (replacement) ................. 205Gearbox (use) ........................ 152
Glass/can holder ...................... 87
Glove compartment .................. 85
Glove compartment light
– bulb replacement ................ 203
Handbrake .............................. 151
Hazard lights ........................... 72
Head restraints .................... 48-49
Headlight washer
– control ............................... 73
– fluid level ........................... 231
Headlights ............................... 65
– adjusting headlight beam ..... 102
– headlight adjustment abroad 103
– headlight aiming device ....... 102
– front fog light adjustment ..... 103
Hill Holder system .................... 107
Identification data .................... 246
If an exterior light burns out ....... 192
If an interior light burns out ....... 201
Ignition device ......................... 19
In an emergency................. 177
Inactivity of the car ................... 160 Dashboard and controls.... 6
Dashboard buttons ................... 72
Diesel fuel filter ........................ 233
Dimensions ............................. 257
Dipped beam headlights
– bulb replacement ................ 196
– control ............................... 70
Direction indicators
– bulb replacement ... 196-197-199
– control ............................... 70
Doors ..................................... 92
Electronic key .......................... 11
Engine
– identification code ............... 248
– marking ............................. 247
– technical data ..................... 249
Engine oil
– consumption ...................... 229
– level check ......................... 228
– specifications ...................... 260
Engine starting ......................... 148
Environment protection ............. 123
EOBD system ........................... 111