GETTING TO KNOW YOUR CAR
100
Warning light Message
on displaym
GLOW PLUGS (JTD engines)When the ignition key is turned to MAR, the dial warning light comes on and go out when the
glow plugs have reached the pre-established temperature.
Start the engine as soon as the warning light has gone out.
WARNINGWith a high environment temperature, the warning light may turn on for an imper-
ceptible length of time. For versions/markets where applicable, the warning light flashes for approx.
30 seconds after starting the engine, which means that there is a fault in the glow plug warming
system, contact Alfa Romeo Authorized Services.
c
WATER IN THE FUEL OIL FILTER (JTD engines)The warning light switches on with fixed light when driving, to indicate the presence of water in
the fuel oil filter.
The presence of water in the fuel circuit may cause serious damage to
the entire injection system and cause irregular engine operation. If warn-
ing light
c
comes on the dial, contact Alfa Romeo Authorized Services
as soon as possible to have the system relieved. Should the above warning in-
dication come one immediately after topping up, water has probably been poured
into the tank: turn the engine off immediately and contact Alfa Romeo Autho-
rized Services.
GETTING TO KNOW YOUR CAR
185
REFUELLING PETROL ENGINESIn order to prevent the vehicle being filled
with leaded petrol, the diameter of the filler
neck is smaller than the nozzle used on
pumps delivering leaded petrol.At low temperatures, the degree of fluid-
ity of fuel oil may become insufficient due
to the formation of paraffins leading to dan-
ger of clogging the fuel oil filter.
Therefore, to avoid inconveniences, sum-
mer and winter fuel oils are normally dis-
tributed depending on the season.
However, during the intermediate season,
characterised by a large difference between
outside temperatures (0°C to 15°C), the
quality of the fuel oil distributed to the
pumps may not be adequate.
In this case, and above all if the use of the
car involves stopping and then starting again
at low temperatures (e.g. mountains),
make sure the car is filled with winter fuel
oil; if not, you are advised to mix the fuel
oil with a DIESEL MIXadditive in the pro-
portions stated on the can, pouring first the
antifreeze and then the fuel oil into the tank.
TheDIESEL MIXantifreeze should be
mixed with the fuel oil before reactions due
to cold take place. Adding it too late will
prove pointless. The anti-pollution devices
present on the vehicle im-
pose the use of four-star
unleaded fuel with an octane num-
ber (R.O.N.) above 95.
Under no circumstances
should conventional leaded
petrol be used, as this
would irreparably damage the cat-
alyst. If the tank is accidentally
filled with leaded fuel, even in
minute quantities, DO NOT START
THE ENGINE. Do not attempt to di-
lute the petrol with lead free fuel.
Drain the entire fuel circuit and
tank.
If the catalyst is not
working properly, harmful
emissions reach the ex-
haust, resulting in environment pol-
lution.The car must be refuelled
only with fuel oil for motor
vehicles, in conformity with
European specification EN590. The
use of other products or mixtures
may damage the engine irrepara-
bly, resulting in invalidation of the
warranty for the damage caused.
If the tank is accidentally filled
with another type of fuel, do not
start the engine but drain the tank.
If the engine has been run even for
a brief period, the tank must be
drained together with the entire
fuel circuit.
JTD ENGINES
IN AN EMERGENCY
240
Remote controlControls lighting/Stop lightsRear control lighting from sidelightsSeat heating/Sunroof/Seat electrical adjustmentAir bag system
ABS systemAlfa Romeo CODE systemClimate control system
Engine cooling radiator fan:
First speed
– T.SPARK and JTS versions
– diesel versions
– 2.5 V6 24V versions
Second speed
– T.SPARK and JTS versions
– diesel versions– 2.5 V6 24V versionsPassenger compartment fan (petrol versions)Passenger compartment fan (diesel versions)
Electronic ignition and injection system Glow plugs and resistances on fuel oil filter (diesel versions)69
71
71
71
71
68
71
71
69
68
68
68
68
68
68
68
68
71
71
71
68
68 10A
10A
10A
30A
10A (*)
60A
10A (*)
7.5A
15A
50A
60A
40A
30A
40A
40A
40A
40A
7.5A
15A
15A
30A
70A 13
3
6
8
2 (*)
9
11 (*)
13
9
6
6
6
7
7
7
1
4
13
14
15
5
8SERVICES FUSE AMPERES FIGURE
CAR MAINTENANCE
250
20 40 60 80 100 120 140 160 180
Thousand of km
Change fuel filter (diesel versions only)Change air cleaner cartridge (petrol engines)Change air cleaner cartridge (diesel versions only)
Check and if necessary top up fluid levels (brakes, hydraulic clutch, power steering, windscreen wiper, battery, engine coolant, etc..) Check and if necessary top up Selespeed oil level (2.0 JTS version)Replacement of timing drive belt (*) and Poly-V accessory drive beltReplacement of counter-rotating shaft drive belt (only 2.0 JTS)Replacement of spark plugs (T.SPARK 16V, 2.0 JTS and 2.5 V6 24V versions) Check operation of engine control systems (through diagnosis)Check gearbox and differential oil levelCheck automatic gearbox oil level (2.5 V6 24V version)Change engine oil and oil filterChange brake fluid (or every 2 year)Replacement of dust/pollen filter
●●●●●●●●●
●●●●
●●●●●●●●●
●●●●●●●●●
●●●●●●●●●
●
●
●
●●●●
●●
●●●●●●●●●
●●●●●●●●●
●●●
●●●●●●●●●
(*) Or every 3 years in harsh conditions (cold – hot climates, stop and go city traffic, dusty areas or roads covered with sand and/or salt)
Or every 5 years, regardless of the mileage.
CAR MAINTENANCE
251
ADDITIONAL
OPERATIONSEvery 1000 kmor before long journeys
check and if necessary top up:
– engine coolant level
– brake fluid/hydraulic clutch control flu-
id level
– power steering fluid level
– windscreen washer and headlamp wash-
er fluid level
– tyre pressure and conditions.
Every 3000 kmcheck the level of the
engine oil and top up if necessary.
You are recommended to use products of
the FL Selenia, designed and developed
expressly for Alfa Romeo cars (see the table
“Specifications of fluids and lubricants” in
the “Technical specifications” chapter).
ANNUAL INSPECTION
PROGRAMMEAn annual inspection programme
has been established for cars thet
cover less than 20,000 km (e.g.
10,000 km). It consists of the fol-
lowing:
– Check tyre conditions/wear and adjust
pressure if required (including the compact
spare wheel)
– Check lighting system operation (head-
lights, direction indicators, hazard lights,
boot lights, passenger compartment lights,
glovebox light, warning lights of instrument
panel, etc.)
– Check windscreen and rear-screen
wiper/washer operation, adjust nozzles
– Check windscreen/rear-screen blade po-
sition/wear
– Check condition and wear of the front
brake pad
– Check for bonnet and boot lock clean-
ness, lever cleanness and lubrication– Visually check the following: engine,
gearbox, transmission, piping (exhaust - fu-
el - brakes) rubber components (casings -
sleeves - bushings, etc..), brake and fuel
hoses
– Check battery charge condition
– Visually check the condition of the belts
and various controls
– Check and top up if necessary, the flu-
id levels (coolant, brake fluid, windscreen
washer fluid, battery, etc.)
– Change engine oil
– Replace engine oil filter
– Change pollen filter.
CAR MAINTENANCE
252
WARNING
Engine oil
Should prevailing use of the car be under
one of the following specially heavy condi-
tions:
– trailer or caravan towing
– dusty roads
– short distances (less than 7-8 km) re-
peated and with external temperatures be-
low zero.
– frequently idling engines or long distance
low speed driving (e.g. taxis or door-to-door
deliveries) or in case of a long term inac-
tivity.
Replace engine oil more frequently than
required on
SERVICE SCHEDULE
.WARNING
Fuel oil filter
The variety of the degree of purity of the
fuel oil in commerce may make it necessary
to change the fuel oil filter more frequently
than stated in the Scheduled Maintenance
Programme. If the engine is “sobbing” it
is a sign that the filter needs changing.WARNING
Air cleaner
Using the car on dusty roads, change the
air cleaner more frequently than stated in
the Scheduled Maintenance Programme.
For any doubts about the intervals be-
tween engine oil and air cleaner changes
in relation to how the car is used, contact
Alfa Romeo Authorized Services.
TECHNICAL SPECIFICATIONS
319
2.0 JTS
63
●9 ●6.9
4.4 ◆2
–
–
–
2,5
5.32.0 JTS
Selespeed63 ●9 ●6.9
4.4 ◆2
–
0.6
–
2,5
5.3 1.8
T.SPARK
63
●9 ●6.9
4.4 ■2
–
–
–
2,5
5.3 1.6
T.SPARK
63
●9 ●6.9
4.4 ■2
–
–
–
2,5
5.32.5 V6
24V
63
●9 ●9.2
5.9 ■–
2
–
–
2,5
5.3JTD
63
❍9 ❍6.1
4.5 ❑2
–
–
–
2,5
5.3 2.5 V6
24V
Q-System63 ●9 ●9.2
5.9 ■–
–
–
3.8
2,5
5.3
REFILLING
JTD 20V
Multijet
63
❍9 ❍7.25
5 ❑
3.1
–
–
–
2,5
5.3
JTD 16V
Multijet
63
❍9 ❍6.1
4.5 ❑
2
–
–
–
2,5
5.3
Fuel tank: litres
– including a reserve of litresEngine cooling system litres
Oil sump and filter litresMechanical gearbox/differential litres
Mechanical gearbox/differential litres
Selespeed gearbox litresactuation hydraulic system
Q-System litresautomatic gearbox
Windscreen washer and
rearscreen washer fluid
reservoir: litres– with headlamp washer litresSpecified fuels
Recommended products
●Unleaded petrol at not
less than 95 R.O.N
(specification EN228)❍Diesel fuel for motor
vehicles (Specification EN590)Mixture of distilled water and
PARAFLU 11(blue) at 50% or
PARAFLU UP(red) at 50%■ SELENIA 20K for Alfa
Romeo◆SELENIA RACING❑ SELENIA WR
TUTELA CAR
ZC 75 Synth
TUTELA CAR MATRYX
TUTELA CAR CS SPEED
TUTELA GI/2
Mixture of water and liquid
TUTELA PROFESSIONAL
SC 35
■
For decidedly sportive use of the car, fully synthetic SELENIA RACING
SAE
10W-60 engine oil is recommended.
For use in particularly harsh weather conditions SELENIA PERFORMER MULTIPOWER
SAE
5W-30 engine oil is recommended.
AFTER SALESASSISTENZA TECNICA - INGEGNERIA ASSISTENZIALE
Viale Alfa Romeo 20020 Arese (MI) - Italia
Fiat Auto S.p.A.
Pubblication n° 60431326 - 5
thEdition - 09/2004
Printed by Satiz - Turin (Italy)
All rights reserved. Reproduction, even partial, is strictly prohibited without
written permission from Fiat Auto S.p.A
Coordinamento Editoriale Satiz - Torino
SERVICE
REFUELLING (litres)Only use unleaded petrol with over 95 R.O.N.
1.6 T.SPARK 1.8 T.SPARK 2.0 JTS 2.5 V6 24V JTD JTD 16V JTD 20V
Multijet Multijet
Fuel tank capacity 63 63 63 63 63 63 63Reserve 9 9 9 9 9 9 9TYRE INFLATION PRESSURES COLD (bar) (*) = Snow chains may not be used on this tyres(●)= Tyres on which chains can be fitted: use snow chains with reduced size with max. protrusion beyond the tyre profile of 9 mm.
(▼)= Tyres on which chains can be fitted: use snow chains with reduced size with max. protrusion beyond the tyre profile of 12 mm.
With the tyre hot the inflating pressure should be +0.3 bar compared with the specified rating. Recheck pressure value with cold tyres.
With winter tyres the inflation pressure should be +0.2 bar compared with the specified rating.
ENGINE OIL REPLACEMENT (litres)
Tyres
185/65 R15”
(▼)
front rear
2.2 2.2
2.5 2.5Tyres
205/55 R16”
(●)
front rear
2.4 2.4
2.6 2.6Tyres
205/60 R15”
(▼)
front rear
2.2 2.2
2.5 2.5Tyres
215/45 ZR17”
(*)
front rear
2.4 2.4
2.6 2.6
Compact spare wheel
125/80 R15”
4.2
Reduced load(2 occupants)Full load
1.6 T.SPARK 1.8 T.SPARK 2.0 JTS 2.5 V6 24V JTD JTD 16V JTD 20V
Multijet Multijet
Quantity for periodical replacement (also changing filter) 4.40 4.40 4.40 5.90 4.50 4.50 5Do not discard used oil in the environment.