OPERATION AND IMPORTANT RIDING POINTS
5-3
5
NOTE:
When shifting down two gears at a
time, reduce the speed accordingly
(e.g., down to 35 km/h (22 mi/h) whenshifting from 5th to 3rd gear).
EAU16810
Tips for reducing fuel
consumption Fuel consumption depends largely on
your riding style. Consider the following
tips to reduce fuel consumption:
Shift up swiftly, and avoid high en-
gine speeds during acceleration.
Do not rev the engine while shifting
down, and avoid high engine
speeds with no load on the engine.
Turn the engine off instead of let-
ting it idle for an extended length of
time (e.g., in traffic jams, at traffic
lights or at railroad crossings).
EAU16841
Engine break-in There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that might
result in engine overheating must be
avoided.
EAU17091
0–1000 km (0–600 mi)
Avoid prolonged operation above 7000
r/min.
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 9000
r/min.
Shift up points:
1st → 2nd: 20 km/h (12 mi/h)
2nd → 3rd: 30 km/h (19 mi/h)
3rd → 4th: 40 km/h (25 mi/h)
4th → 5th: 50 km/h (31 mi/h)
5th → 6th: 60 km/h (37 mi/h)
5SLE1.book Page 3 Friday, August 1, 2003 4:09 PM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
6
EAU18670
NOTE:
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
23*Cooling systemCheck coolant level and vehicle for coolant leakage.√√√√ √
Change. Every 3 years
24 Drive chainCheck chain slack.
Make sure that the rear wheel is properly aligned.
Clean and lubricate. Every 800 km and after washing the motorcycle or
riding in the rain
25*Front and rear brake
switchesCheck operation.√√√√√ √
26Moving parts and ca-
blesLubricate.√√√√ √
27*Throttle grip housing
and cableCheck operation and free play.
Adjust the throttle cable free play if necessary.
Lubricate the throttle grip housing and cable.√√√√ √
28*Air induction systemCheck the air cut-off valve, reed valve, and hose for dam-
age.
Replace any damaged parts if necessary.√√√√ √
29*Muffler and exhaust
pipeCheck the screw clamp for looseness.√√√√√
30*Lights, signals and
switchesCheck operation.
Adjust headlight beam.√√√√√ √ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km)
ANNUAL
CHECK
1 102030405SLE1.book Page 4 Friday, August 1, 2003 4:09 PM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-35
6
EAU23940
Replacing a headlight bulb This model is equipped with quartz bulb
headlights. If a headlight bulb burns
out, replace it as follows.
1. Remove panel B (if replacing the
left headlight bulb) or panel A (if re-
placing the right headlight bulb).
(See page 6-6.)
2. Remove the headlight bulb cover
by turning it counterclockwise.
3. Disconnect the headlight coupler.4. Unhook the headlight bulb holder,
and then remove the defective
bulb.
WARNING
EWA10790
Headlight bulbs get very hot. There-
fore, keep flammable products away
from a lit headlight bulb, and do not
touch the bulb until it has cooleddown.
5. Place a new headlight bulb into po-
sition, and then secure it with the
bulb holder.CAUTION:
ECA10650
Take care not to damage the follow-
ing parts:
Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it free
from oil, otherwise the transpar-
ency of the glass, the luminosity
of the bulb, and the bulb life will
be adversely affected. Thor-
oughly clean off any dirt and fin-
gerprints on the headlight bulb
using a cloth moistened with al-
cohol or thinner.
1. Headlight bulb cover
1. Headlight coupler
1. Headlight bulb holder
5SLE1.book Page 35 Friday, August 1, 2003 4:09 PM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-37
6
EAU24310
Replacing the license plate
light bulb 1. Remove the license plate light unit
by removing the screws.
2. Remove the socket (together with
the bulb) by pulling it out.3. Remove the defective bulb by pull-
ing it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with the
bulb) by pushing it in.
6. Install the license plate light unit by
installing the screws.
EAU24341
Replacing an auxiliary light
bulb This model is equipped with two auxil-
iary lights. If an auxiliary light bulb burns
out, replace it as follows.
1. Remove the auxiliary light bulb
cover by removing the quick fas-
tener.NOTE:
Remove the quick fastener by pushing
the center pin in with a screwdriver,then pulling the fastener out.
2. Remove the socket (together with
the bulb) by pulling it out.
1. Screw
1. License plate light bulb
2. License plate light unit
1. Auxiliary light bulb cover
2. Quick fastener
5SLE1.book Page 37 Friday, August 1, 2003 4:09 PM
MOTORCYCLE CARE AND STORAGE
7-1
7
EAU26030
Care While the open design of a motorcycle
reveals the attractiveness of the tech-
nology, it also makes it more vulnera-
ble. Rust and corrosion can develop
even if high-quality components are
used. A rusty exhaust pipe may go un-
noticed on a car, however, it detracts
from the overall appearance of a motor-
cycle. Frequent and proper care does
not only comply with the terms of the
warranty, but it will also keep your
motorcycle looking good, extend its life
and optimize its performance.
Before cleaning
1. Cover the muffler outlet with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and covers
as well as all electrical couplers
and connectors, including the
spark plug caps, are tightly in-
stalled.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-ucts onto seals, gaskets, sprock-
ets, the drive chain and wheel
axles. Always rinse the dirt and de-
greaser off with water.
Cleaning
CAUTION:
ECA10770
Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are
used on hard-to-remove dirt, do
not leave the cleaner on the af-
fected area any longer than in-
structed. Also, thoroughly rinse
the area off with water, immedi-
ately dry it, and then apply a cor-
rosion protection spray.
Improper cleaning can damage
windshields, cowlings, panels
and other plastic parts. Use only
a soft, clean cloth or sponge
with mild detergent and water to
clean plastic.
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasivecleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.
Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.
For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid-
den part of the windshield to
make sure that it does not leave
any marks. If the windshield is
scratched, use a quality plastic
polishing compound afterwashing.
5SLE1.book Page 1 Friday, August 1, 2003 4:09 PM
INDEXAAir filter element, checking .................... 6-16
Air intake duct ....................................... 6-18
Anti-theft alarm (optional)...................... 3-12
Auxiliary light bulb, replacing ................ 6-37BBattery................................................... 6-32
Brake and clutch levers, checking
and lubricating .................................... 6-30
Brake and shift pedals, checking
and lubricating .................................... 6-29
Brake fluid, changing ............................ 6-26
Brake fluid level, checking .................... 6-25
Brake lever ............................................ 3-14
Brake pedal ........................................... 3-15
Brake pedal position, adjusting ............. 6-23CCables, checking and lubricating .......... 6-28
Care ........................................................ 7-1
Catalytic converter ................................ 3-17
Clutch lever ........................................... 3-14
Clutch lever free play, adjusting ............ 6-22
Coolant.................................................. 6-12
Coolant temperature warning light .......... 3-5
Cowlings and panels, removing and
installing................................................ 6-6DDimmer switch ...................................... 3-13
Drive chain, lubricating.......................... 6-28
Drive chain slack ................................... 6-26EEngine break-in ....................................... 5-3
Engine idling speed............................... 6-18
Engine oil and oil filter cartridge .............. 6-9Engine stop switch................................ 3-13
Engine trouble warning light ................... 3-7
FFront and rear brake pads, checking .... 6-24
Front fork, adjusting .............................. 3-20
Front fork, checking .............................. 6-31
Fuel....................................................... 3-16
Fuel consumption, tips for reducing........ 5-3
Fuel level warning light ........................... 3-4
Fuel tank breather hose........................ 3-17
Fuel tank cap ........................................ 3-15
Fuses, replacing ................................... 6-33HHandlebar switches .............................. 3-12
Hazard switch ....................................... 3-13
Headlight bulb, replacing ...................... 6-35
Helmet holders ..................................... 3-18
High beam indicator light ........................ 3-4
Horn switch ........................................... 3-13IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-24
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-7
Indicator and warning lights .................... 3-3KKey identification number ....................... 9-1LLicense plate light bulb, replacing ........ 6-37
Luggage strap holders .......................... 3-23MMain switch/steering lock........................ 3-2
Model label ............................................. 9-2
Multi-function display .............................. 3-8
NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PParking .................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-13
Periodic maintenance and lubrication
chart ...................................................... 6-2
Pre-operation check list........................... 4-2RRear brake light switch, adjusting ......... 6-24SSafety information ................................... 1-1
Seats ..................................................... 3-17
Shifting .................................................... 5-2
Shift pedal ............................................. 3-14
Shift timing indicator light ........................ 3-7
Shock absorber assembly, adjusting .... 3-22
Sidestand .............................................. 3-24
Sidestand, checking and lubricating...... 6-30
Spark plugs, checking ............................. 6-8
Specifications .......................................... 8-1
Starting the engine .................................. 5-1
Start switch............................................ 3-13
Steering, checking................................. 6-31
Storage.................................................... 7-3
Storage compartment............................ 3-19
Supporting the motorcycle .................... 6-38TTachometer ............................................. 3-8
Tail/brake light ....................................... 6-36
Throttle cable free play, adjusting ......... 6-19
5SLE1.book Page 1 Friday, August 1, 2003 4:09 PM
INDEX
Throttle grip and cable, checking
and lubricating .................................... 6-29
Tires...................................................... 6-19
Tool kit .................................................... 6-1
Troubleshooting .................................... 6-42
Troubleshooting charts ......................... 6-43
Turn signal indicator lights ...................... 3-4
Turn signal light bulb, replacing ............ 6-36
Turn signal switch ................................. 3-13VValve clearance, adjusting.................... 6-19
Vehicle identification number.................. 9-1WWheel bearings, checking .................... 6-32
Wheel (front) ......................................... 6-39
Wheel (rear).......................................... 6-41
Wheels.................................................. 6-22
5SLE1.book Page 2 Friday, August 1, 2003 4:09 PM