2004 YAMAHA YZ450F brake pads

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Page 143 of 642

YAMAHA YZ450F 2004  Notices Demploi (in French) 3 - 2
INSP
ADJ
MAINTENANCE INTERVALS
SHIFT FORK, SHIFT CAM, GUIDE BAR
Inspect
● Inspect wear
ROTOR NUT
Retighten
● ● 
MUFFLER
Inspect and retighten
Clean
Replace
● ● 
● 
●  * Whichever c

Page 200 of 642

YAMAHA YZ450F 2004  Notices Demploi (in French) 3 - 27
INSP
ADJ
FRONT BRAKE PAD INSPECTION AND REPLACEMENT
Loosen the pad pin 2.
Remove the brake hose holder 3 and cal-
iper 4 from the front fork.
Remove the pad pin and brake pads 5.
Connect th

Page 204 of 642

YAMAHA YZ450F 2004  Notices Demploi (in French) 3 - 29
INSP
ADJ
REAR BRAKE PAD INSPECTION AND REPLACEMENT
Remove the pad pin 6 and brake pads 7.
Connect the transparent hose 8 to the
bleed screw 9 and place the suitable con-
tainer under its end.

Page 444 of 642

YAMAHA YZ450F 2004  Notices Demploi (in French)  
5 - 5
CHAS
 
FRONT WHEEL AND REAR WHEEL 
EC595000 
ASSEMBLY AND INSTALLATION
Front wheel 
1. Install: 
 
Bearing (left)  
1 
  
 
Spacer  
2 
  
 
Bearing (right)  
3 
  
 
Oil seal  
4 
 
NOTE:

Page 450 of 642

YAMAHA YZ450F 2004  Notices Demploi (in French) 5 - 8
CHAS
3. Install:
Driven sprocket 1 
Bolt (driven sprocket) 2 
Plain washer (driven sprocket) 3 
Nut (driven sprocket) 4 
NOTE:
Tighten the nuts in stage, using a crisscross
pattern.
T R..42

Page 468 of 642

YAMAHA YZ450F 2004  Notices Demploi (in French) 5 - 17
CHAS
EC5A5800
Caliper piston
1. Clean:
Caliper
Piston seal
Dust seal
Caliper piston
Clean them with brake fluid.
2. Install:
Piston seal 1 
Dust seal 2 
WARNING
Always use new piston seal

Page 470 of 642

YAMAHA YZ450F 2004  Notices Demploi (in French) 5 - 18
CHASFRONT BRAKE AND REAR BRAKE
2. Install:
Copper washer 1
Union bolt 2 
WARNING
Always use new copper washers.
CAUTION:
Install the brake hose so that its pipe por-
tion a directs as shown a