Page 294 of 426
8-31
15. Start the engine, and then let it idle for seve-
ral minutes while checking it for oil leakage. If
oil is leaking, immediately turn the engine off
and check for the cause.
16. Turn the engine off, and then check the oil
level and correct it if necessary.
17. Install the engine guard by installing the bolts.
U5LP63.book Page 31 Monday, March 10, 2003 2:06 PM
Page 314 of 426
8-51 1. Unlock. 2. Element retaining plate
1. Déverrouiller. 2. Plaquette de retenue d’élément
1. Levántelo. 2. Placa de retención del elemento
1. Frame 2. Air filter element
3. Element retaining plate
1. Armature 2.Élément du filtre à air
3. Plaquette de retenue d’élément
1. Bastidor 2. Elemento del filtro de aire
3. Placa de retención del elemento
6. Squeeze the excess solvent out of the air fil-
ter element and let it dry.CAUTION:_ Do not twist the air filter element when squeez-
ing it. _7. Inspect the air filter element and replace it if
damaged.
8. Apply foam air filter oil to the air filter element.
If foam air filter oil is not available, engine oil
may be used.NOTE:_ The air filter element should be wet but not drip-
ping. _9. Pull the air filter element over its frame.
10. Install the air filter element.
U5LP63.book Page 51 Monday, March 10, 2003 2:06 PM
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8-67 1. Brake fluid reservoir cover
2. Bolt (× 2)
1. Cache du réservoir de liquide de frein
2. Boulon (× 2)
1. Cubierta del depósito de líquido de frenos
2. Perno (× 2)
Rear
Arrière
Trasero
NOTE:_ To access the rear brake fluid reservoir, remove
the reservoir cover by removing the bolts. _Observe these precautions:
When checking the brake fluid level, make sure
the top of the brake fluid reservoir is level.
Use only the designated quality brake fluid, oth-
erwise, the rubber seals may deteriorate, caus-
ing leakage and poor brake performance.
Refill with the same type of brake fluid. Mixing
fluids may result in a harmful chemical reaction
and lead to poor brake performance.
Be careful that water does not enter the brake
fluid reservoir when refilling. Water will signifi-
cantly lower the boiling point of the fluid and
may result in vapor lock. Recommended brake fluid: DOT 4
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8-69
Brake fluid may deteriorate painted surfaces or
plastic parts. Always clean up spilled fluid im-
mediately.
Have a Yamaha dealer check the cause if the
brake fluid level goes down.
EBU01186
Brake fluid replacement
Complete fluid replacement should be done only
by trained Yamaha service personnel. Have a
Yamaha dealer replace the following components
during periodic maintenance or when they are
damaged or leaking.
Replace the oil seals every two years.
Replace the brake hoses every four years.
U5LP63.book Page 69 Monday, March 10, 2003 2:06 PM
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8-88
FBU00805
Lubrification de la chaîne de transmission
Il faut nettoyer et lubrifier la chaîne de transmission aux
fréquences spécifiées dans le tableau des entretiens et
graissages périodiques, sinon elle s’usera rapidement,
surtout lors de la conduite dans les régions humides ou
poussiéreuses. Entretenir la chaîne de transmission com-
me suit.ATTENTION:_ Il faut lubrifier la chaîne de transmission après avoir
lavé la moto ou après avoir roulé sous la pluie. _1. Laver la chaîne à l’aide de pétrole et d’une petite
brosse à poils doux.ATTENTION:_ Ne pas nettoyer la chaîne de transmission à la vapeur,
au jet à forte pression ou à l’aide de dissolvants inap-
propriés, car cela endommagerait ses joints toriques. _
SBU00805
Lubricación de la cadena de transmisión
La cadena de transmisión debe limpiarse y lubricar-
se a los intervalos especificados para el manteni-
miento periódico y en la gráfica de lubricación, de lo
contrario se desgastaría con rapidez. especialmente
cuando se circula por zonas polvorientas o mojadas.
Realice el servicio de la cadena de transmisión de la
forma siguiente.AT E N C I O N :La cadena de transmisión debe lubricarse des-
pués de haber lavado el ATV o de haber circula-
do bajo la lluvia. 1. Limpie la cadena de transmisión con querose-
no y un cepillo blando pequeño.AT E N C I O N :Para evitar daños en las juntas tóricas, no limpie
la cadena de transmisión con limpiadores al va-
por, lavadores de alta presión ni solventes inade-
cuados.
U5LP63.book Page 88 Monday, March 10, 2003 2:06 PM
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8-89
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive chain with a
special O-ring chain lubricant.CAUTION:
Do not use engine oil or any other lubricants
for the drive chain, as they may contain sub-
stances that could damage the O-rings.
U5LP63.book Page 89 Monday, March 10, 2003 2:06 PM
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8-91
EBU00570
Cable inspection and lubrication
WARNING
Inspect cables frequently and replace if dam-
aged. Corrosion can result when the outer cov-
ering of control cables becomes damaged.
Cables can also become frayed or kinked. Op-
eration of controls could be restricted, which
could cause an accident or injury.Lubricate the inner cables and the cable ends. If
the cables do not operate smoothly, ask a Yamaha
dealer to replace them.
EBU00737
Brake and shift pedal/brake and clutch lever
lubrication
Lubricate the pivoting parts of each lever and ped-
al.Recommended lubricant:
Engine oil
Recommended lubricant:
Lithium-soap-based grease
(all-purpose grease)
U5LP63.book Page 91 Monday, March 10, 2003 2:06 PM
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8-105
WARNING
Battery electrolyte is poisonous and danger-
ous, causing severe burns, etc. It contains sul-
furic acid. Avoid contact with skin, eyes or
clothing.
Antidote:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water
or milk. Follow with milk of magnesia, beat-
en egg or vegetable oil. Call a physician
immediately.
EYES: Flush with water for 15 minutes and
get prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flame, cigarettes or other sources of
ignition away. Ventilate when charging or us-
ing in an enclosed space. Always shield your
eyes when working near batteries. KEEP OUT
OF REACH OF CHILDREN.
U5LP63.book Page 105 Monday, March 10, 2003 2:06 PM