2004 YAMAHA XJR 1300 fuel filter

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-3
Speedometer ..................................3-5
Tachometer ....................................3-5
Self-diagnosis device ......................3-5
Multi-function display ......................3-6
Anti-theft alarm (optional) ...............3-7
Handlebar switches ........................3-7
Clutch lever .....................................3-9
Shift pedal .......................................3-9
Brake lever ...................................3-10
Brake pedal ..................................3-10
Fuel tank cap ................................3-11
Fuel ...............................................3-11
Fuel tank breather hose ................3-12
Catalytic converter ........................3-13
Fuel cock ......................................3-13
Starter (choke) lever .....................3-14
Seat ..............................................3-14
Helmet holder ...............................3-15
Storage compartment ...................3-15Adjusting the front fork ................. 3-16
Adjusting the shock absorber
assemblies ................................ 3-17
Luggage strap holders ................. 3-18
Sidestand ..................................... 3-18
Ignition circuit cut-off system ........ 3-19
PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting a cold engine .................... 5-1
Starting a warm engine .................. 5-2
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-4
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing panels ..... 6-5
Checking the spark plugs ............... 6-7
Engine oil and oil filter element ...... 6-8
Cleaning the air filter element ...... 6-10
Adjusting the carburetors ............. 6-11Adjusting the engine idling
speed ........................................ 6-12
Adjusting the throttle cable free
play ........................................... 6-12
Adjusting the valve clearance ...... 6-13
Tires ............................................. 6-13
Cast wheels ................................. 6-16
Clutch lever free play ................... 6-16
Adjusting the brake pedal
position ..................................... 6-16
Rear brake light switch
adjustment ................................ 6-17
Checking the front and rear brake
pads .......................................... 6-18
Checking the brake and clutch
fluid levels ................................. 6-18
Changing the brake and clutch
fluids ......................................... 6-20
Drive chain slack .......................... 6-20
Lubricating the drive chain ........... 6-21
Checking and lubricating the
cables ....................................... 6-22
Checking and lubricating the
throttle grip and cable ............... 6-22
Checking and lubricating the
brake and shift pedals .............. 6-23
Checking and lubricating the
brake and clutch levers ............ 6-23
Checking and lubricating the
centerstand and sidestand ....... 6-24
Checking the front fork ................. 6-25U5WME1E0.book Page 1 Thursday, September 11, 2003 11:10 AM

DESCRIPTION
2-1
2
EAU10410
Left view1. Clutch fluid reservoir (page 6-18)
2. Fuel cock (page 3-13)
3. Shock absorber assembly spring preload adjusting ring (page 3-17)
4. Luggage strap holder (page 3-18)
5. Seat lock/helmet holder (page 3-14/page 3-15)
6. Throttle stop screw (page 6-12)
7. Shift pedal (page 3-9)
8. Engine oil filter element (page 6-8)
9. Engine oil drain bolt (page 6-8)U5WME1E0.book Page 1 Thursday, September 11, 2003 11:10 AM

DESCRIPTION
2-2
2
EAU10420
Right view1. Tail/brake light (page 6-30)
2. Luggage strap holder (page 3-18)
3. Shock absorber assembly spring preload adjusting ring (page 3-17)
4. Owner’s tool kit (page 6-1)
5. Rear brake fluid reservoir (page 6-18)
6. Fuses (page 6-28)
7. Battery (page 6-26)
8. Air filter element (page 6-10)
9. Fuel tank (page 3-11)
10.Front brake fluid reservoir (page 6-18)
11.Front fork spring preload adjusting bolt (page 3-16)12.Headlight (page 6-29)
13.Engine oil filler cap (page 6-8)
14.Engine oil level check window (page 6-8)
15.Brake pedal (page 3-10)
U5WME1E0.book Page 2 Thursday, September 11, 2003 11:10 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-13
3
EAU13440
Catalytic converter This vehicle is equipped with a catalytic
converter in the muffler.
WARNING
EWA10860
The exhaust system is hot after op-
eration. Make sure that the exhaust
system has cooled down before do-ing any maintenance work.CAUTION:
ECA10700
The following precautions must be
observed to prevent a fire hazard or
other damages.

Use only unleaded gasoline.
The use of leaded gasoline will
cause unrepairable damage to
the catalytic converter.


Never park the vehicle near pos-
sible fire hazards such as grass
or other materials that easily
burn.


Do not allow the engine to idletoo long.
EAU13570
Fuel cock The fuel cock supplies fuel from the
tank to the carburetors while also filter-
ing it.
The fuel cock lever positions are ex-
plained as follows and shown in the il-
lustrations.
ON
With the fuel cock lever in this position,
fuel flows to the carburetors when the
engine is running. Turn the fuel cock le-
ver to this position when starting the en-
gine and riding.RES
This indicates reserve. With the fuel
cock lever in this position, the fuel re-
serve is made available. Quickly turn
the fuel cock lever to this position if you
run out of fuel while riding, otherwise
the engine may stall and will have to be
primed (see “PRI”). After turning the
fuel cock lever to “RES”, refuel as soon
as possible and be sure to turn the fuel
cock lever back to “ON”!1. Arrow mark positioned over “ON”
1. Arrow mark positioned over “RES”
U5WME1E0.book Page 13 Thursday, September 11, 2003 11:10 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
6
EAU17702
Periodic maintenance and lubrication chart NOTE:

The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.


From 50000 km, repeat the maintenance intervals starting from 10000 km.


Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technicalskills.
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km)
ANNUAL
CHECK
1 10203040
1*Fuel lineCheck fuel and vacuum hoses for cracks or damage.√√√√ √
2*Fuel filterCheck condition.√√
3 Spark plugsCheck condition.
Clean and regap.√√
Replace.√√
4*ValvesCheck valve clearance.
Adjust.Every 20000 km
5 Air filter elementClean.√√
Replace.√√
6*ClutchCheck operation, fluid level and vehicle for fluid leakage.√√√√√
7*Front brakeCheck operation, fluid level and vehicle for fluid leakage.√√√√√ √
Replace brake pads. Whenever worn to the limit
8*Rear brakeCheck operation, fluid level and vehicle for fluid leakage.√√√√√ √
Replace brake pads. Whenever worn to the limit
U5WME1E0.book Page 2 Thursday, September 11, 2003 11:10 AM

SPECIFICATIONS
8-1
8
Dimensions:Overall length:
2175 mm (85.6 in)
Overall width:
775 mm (30.5 in)
Overall height:
1115 mm (43.9 in)
Seat height:
790 mm (31.1 in)
Wheelbase:
1510 mm (59.4 in)
Ground clearance:
120 mm (4.72 in)
Minimum turning radius:
2800 mm (110.2 in)Weight:With oil and fuel:
247.0 kg (545 lb)Engine:Engine type:
Air cooled 4-stroke, DOHC
Cylinder arrangement:
Forward-inclined parallel 4-cylinder
Displacement:
1251.0 cm³ (76.34 cu.in)
Bore × stroke:
79.0 × 63.8 mm (3.11 × 2.51 in)
Compression ratio:
9.70 :1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Type:
SAE10W30 or SAE10W40 or SAE15W40
or SAE20W40 or SAE20W50
Recommended engine oil grade:
API service SE, SF, SG type or higher
Engine oil quantity:
Without oil filter element replacement:
3.00 L (3.17 US qt) (2.64 Imp.qt)
With oil filter element replacement:
3.35 L (3.54 US qt) (2.95 Imp.qt)Air filter:Air filter element:
Dry elementFuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
21.0 L (5.55 US gal) (4.62 Imp.gal)
Fuel reserve amount:
4.5 L (1.19 US gal) (0.99 Imp.gal)
Carburetor:Manufacturer:
MIKUNI
Type x quantity:
BSR37 x 4Spark plug(s):Manufacturer/model:
NGK/DPR8EA-9
Manufacturer/model:
DENSO/X24EPR-U9
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction system:
Spur gear
Primary reduction ratio:
98/56 (1.750)
Secondary reduction system:
Chain drive
Secondary reduction ratio:
39/18 (2.167)
Transmission type:
Constant mesh 5-speed
Operation:
Left foot operation
Gear ratio:
1st:
40/14 (2.857)
2nd:
36/18 (2.000)
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40
U5WME1E0.book Page 1 Thursday, September 11, 2003 2:06 PM

INDEX
AAir filter element, cleaning .................... 6-10
Anti-theft alarm (optional) ....................... 3-7
Auxiliary light bulb, replacing ................ 6-31BBattery .................................................. 6-26
Brake and clutch fluid levels,
checking ............................................. 6-18
Brake and clutch fluids, changing ......... 6-20
Brake and clutch levers, checking and
lubricating ........................................... 6-23
Brake and shift pedals, checking and
lubricating ........................................... 6-23
Brake lever ........................................... 3-10
Brake pedal .......................................... 3-10
Brake pedal position, adjusting............. 6-16CCables, checking and lubricating .......... 6-22
Carburetors, adjusting .......................... 6-11
Care ........................................................ 7-1
Catalytic converter ................................ 3-13
Centerstand and sidestand, checking
and lubricating .................................... 6-24
Clutch lever............................................. 3-9
Clutch lever free play ............................ 6-16DDimmer switch ........................................ 3-8
Drive chain, lubricating ......................... 6-21
Drive chain slack .................................. 6-20EEngine break-in ...................................... 5-4
Engine idling speed .............................. 6-12
Engine oil and oil filter element............... 6-8
Engine, starting a warm .......................... 5-2Engine stop switch .................................. 3-8
FFront and rear brake pads, checking .... 6-18
Front fork, adjusting .............................. 3-16
Front fork, checking...............................6-25
Fuel ....................................................... 3-11
Fuel cock ............................................... 3-13
Fuel consumption, tips for reducing ........ 5-3
Fuel tank breather hose ........................ 3-12
Fuel tank cap......................................... 3-11
Fuses, replacing .................................... 6-28HHandlebar switches ................................. 3-7
Hazard switch.......................................... 3-8
Headlight bulb, replacing....................... 6-29
Helmet holder ........................................ 3-15
High beam indicator light......................... 3-4
Horn switch ............................................. 3-8IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-19
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-4
Indicator and warning lights .................... 3-3KKey identification number ........................ 9-1LLuggage strap holders .......................... 3-18MMain switch/steering lock ........................ 3-2
Model label .............................................. 9-2
Multi-function display...............................3-6NNeutral indicator light .............................. 3-3
OOil level warning light .............................. 3-4PPanels, removing and installing .............. 6-5
Parking.................................................... 5-4
Part locations .......................................... 2-1
Pass switch ............................................. 3-8
Periodic maintenance and lubrication
chart...................................................... 6-2
Pre-operation check list .......................... 4-2RRear brake light switch, adjusting ......... 6-17SSafety information ................................... 1-1
Seat ...................................................... 3-14
Self-diagnosis device .............................. 3-5
Shifting .................................................... 5-2
Shift pedal ............................................... 3-9
Shock absorber assemblies,
adjusting ............................................. 3-17
Sidestand .............................................. 3-18
Spark plugs, checking............................. 6-7
Specifications.......................................... 8-1
Speedometer .......................................... 3-5
Starter (choke) lever ............................. 3-14
Starting a cold engine ............................. 5-1
Start switch ............................................. 3-8
Steering, checking ................................ 6-25
Storage ................................................... 7-3
Storage compartment ........................... 3-15TTachometer............................................. 3-5
Tail/brake light bulb, replacing .............. 6-30
Throttle cable free play, adjusting ......... 6-12
U5WME1E0.book Page 1 Thursday, September 11, 2003 11:10 AM