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EAU17280
Safety is an obligation of the owner. Pe-
riodic inspection, adjustment and lubri-
cation will keep your vehicle in the
safest and most efficient condition pos-
sible. The most important points of in-
spection, adjustment, and lubrication
are explained on the following pages.
The intervals given in the periodic
maintenance and lubrication chart
should be simply considered as a gen-
eral guide under normal riding condi-
tions. However, DEPENDING ON THE
WEATHER, TERRAIN, GEOGRAPHI-
CAL LOCATION, AND INDIVIDUAL
USE, THE MAINTENANCE INTER-
VALS MAY NEED TO BE SHORT-
ENED.
WARNING
EWA10320
If you are not familiar with mainte-
nance work, have a Yamaha dealer
do it for you.
WARNING
EWA10330
This scooter is designed for use on
paved roads only. If this scooter isoperated in abnormally dusty, mud-
dy or wet conditions, the air filter el-
ement should be cleaned or
replaced more frequently, otherwise
rapid engine wear may result. Con-
sult a Yamaha dealer for proper
maintenance intervals.
EAU17390
Owner’s tool kit
The owner’s tool kit is located under the
seat. (See page 3-13.)
The service information included in this
manual and the tools provided in the
owner’s tool kit are intended to assist
you in the performance of preventive
maintenance and minor repairs. How-
ever, additional tools such as a torque
wrench may be necessary to perform
certain maintenance work correctly.
NOTE:
If you do not have the tools or experi-
ence required for a particular job, have
1. Helmet holding cable
2. Owner’s tool kit
2 1
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a Yamaha dealer perform it for you.
WARNING
EWA10350
Modifications not approved by
Yamaha may cause loss of perfor-
mance and render the vehicle un-
safe for use. Consult a Yamaha
dealer before attempting any chang-
es.
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EAU17701
Periodic maintenance and lubrication chart
NOTE:
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
From 50000 km, repeat the maintenance intervals starting from 10000 km.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical
skills.
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (
×
1000 km)
ANNUAL
CHECK
1 10203040
1*
Fuel line
Check fuel hoses for cracks or damage.
√
√
√
√
√
2*
Fuel filter
Check condition.
√
√
3
Spark plugs
Check condition.
Clean and regap.
√
√
Replace.
√
√
4*
Valves
Check valve clearance.
Adjust.Every 40000 km
5
Air filter element
Clean.
√
√
Replace.
√
√
6*
V-belt case air filter ele-
ments
Clean.
√
√
Replace.
√
√
7*
Front brake
Check operation, fluid level and vehicle for fluid leak-
age.
√
√
√
√
√
√
Replace brake pads. Whenever worn to the limit
8*
Rear brake
Check operation, fluid level and vehicle for fluid leak-
age.
√
√
√
√
√
√
Replace brake pads. Whenever worn to the limit
9
Parking brake
Check operation.
Adjust.
√
√
√
√
√
√
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*
Brake hoses
Check for cracks or damage.
√
√
√
√
√
Replace. Every 4 years
11
*
Wheels
Check runout and for damage.
√
√
√
√
12
*
Tires
Check tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.
√
√
√
√
√
13
*
Wheel bearings
Check bearing for looseness or damage.
√
√
√
√
14
*
Steering bearings
Check bearing play and steering for roughness.
√
√
√
√
√
Lubricate with lithium-soap-based grease. Every 20000 km
15
*
Chassis fasteners
Make sure that all nuts, bolts and screws are properly
tightened.
√
√
√
√
√
16
Sidestand, centerstand
Check operation.
Lubricate.
√
√
√
√
√
17
*
Sidestand switch
Check operation.
√
√
√
√
√
√
18
*
Front fork
Check operation and for oil leakage.
√
√
√
√
19
*
Shock absorber assem-
bly
Check operation and shock absorber for oil leakage.
√
√
√
√
20
*
Electronic fuel injection
Adjust engine idling speed and synchronization.
√
√
√
√
√
√
21
Engine oil
Change. (See pages 3-5 and 6-10.)
√
When the oil change indicator flashes
(every 5000 km)
Check oil level and vehicle for oil leakage. Every 5000 km
√
22
Engine oil filter cartridge
Replace.
√
√
√
23
*
Cooling system
Check coolant level and vehicle for coolant leakage.
√
√
√
√
√
Change. Every 3 years
24
Chain drive oil
Check vehicle for oil leakage.
Change.
√
√
√
√
25
*
V-belt
Replace.When the V-belt replacement indicator flashes
(every 20000 km)
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (
×
1000 km)
ANNUAL
CHECK
1 10203040
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EAU18670
NOTE:
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
Replace the brake hoses every four years and if cracked or damaged.
26
*
Front and rear brake
switches
Check operation.
√
√
√
√
√
√
27
Moving parts and cables
Lubricate.
√
√
√
√
√
28
*
Throttle grip housing
and cable
Check operation and free play.
Adjust the throttle cable free play if necessary.
Lubricate the throttle grip housing and cable.
√
√
√
√
√
29
*
Lights, signals and
switches
Check operation.
Adjust headlight beam.
√
√
√
√
√
√
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (
×
1000 km)
ANNUAL
CHECK
1 10203040
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EAU18711
Removing and installing
cowlings and panels
The cowlings and panels shown need
to be removed to perform some of the
maintenance jobs described in this
chapter. Refer to this section each time
a cowling or panel needs to be re-
moved and installed.
EAU33422
Cowling A
To remove the cowling
1. Remove the rear view mirrors by
removing the nuts.2. Remove the cowling screws.
To install the cowling
1. Place the cowling in the original
position, and then install the
screws.
2. Install the rear view mirrors by in-
stalling the nuts.
Cowling B
To remove the cowling1. Remove panels C and E. (See
page 6-7.)
1. Panel A
2. Panel B
3. Panel C
4. Cowling A
4
3
1 2
1. Panel D
2. Cowling B
3. Panel E
4. Cowling C
5. Panel F1
23
4
5
1. Screw
2. Nut
2(×4)
1
2
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2. Remove the cowling screws and
bolts.
3. Unhook the cowling from the hold-
er at the bottom.
4. Unhook the front of the cowling by
pushing it up, and then pull the
cowling out.
To install the cowling
1. Place the cowling in the original
position, and then install the
screws and bolts.2. Install panels C and E.
Cowling C
To remove the cowling
1. Remove the battery cover by re-
moving the screws.
2. Remove the cowling bolts, andthen pull the cowling off.
To install the cowling
1. Place the cowling in the original
position, and then install the bolts.
2. Install the battery cover by install-
ing the screws.
EAU33431
Panels A and D
To remove one of the panels
1. Remove panel C (right side) or
panel E (left side).
2. Remove the panel screws.
3. Pull outward on the front of the
panel.
To install the panelPlace the panel in the original position,
and then install the screws.
1. Bolt
2. Screw
1(×2)2(×2)
1. Bolt
2. Screw
1
2
1. Screw
1(x6)
1
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9Panel B
To remove the panel
Remove the panel screws, and then
pull outward on the areas shown.
To install the panelPlace the panel in the original position,
and then install the screws.
Panels C and E
To remove one of the panels
Pull the floorboard mat off, and then re-
move the panel screws.
To install the panelPlace the panel in the original position,
install the screws, and then place the
floorboard mat back.
Panel F
To remove the panelRemove the panel screws.To install the panel
Place the panel in the original position,
and then install the screws.
1. Screw
1
1
1. Screw
1(×4)
1. Screw
1
