Page 164 of 245

2004 VOLVO XC90
Oil viscosity (stable ambient temperatures)
Operation in temperate climates
Incorrect viscosity oil can shorten engine life. Under normal use when t\
emperatures do not exceed 86° F
(30° C), SAE 5W-30 will provide good fuel economy and engine protec\
tion. See the viscosity chart
above.
Extreme engine operation
Synthetic oils meeting SAE 10W-30 and complying with oil quality require\
ments are recommended for
driving in areas of sustained temperature extremes (hot or cold), when\
towing a trailer over long
distances, and for prolonged driving in mountainous areas.
Changing oil and oil filter
Oil and oil filter changes should be made at 7,500 mile (12,000 km) in\
tervals.
Volvo does not recommend the use of oil additives.
Synthetic oil is not used when the oil is changed at the normal maintena\
nce intervals except at
ower request and at additional charge. Please consult your Volvo retaile\
r.
l The API Service Symbol "donut" is divided into three parts:
l The top half describes the oil's performance level.
l The center identifies the oil's viscosity.
l The bottom half tells whether the oil has demonstrated energy-conserving\
properties in a standard test
in comparison to a reference oil.
pg. 128 Maintenance
file:///K|/ownersdocs/2004/2004_XC90/04xc90_09a.htm (8 of 14)12/30/200\
6 4:35:26 PM
Page 165 of 245

2004 VOLVO XC90
Oil and fluids (contd)
Checking the oil level
The oil level should be checked every time the vehicle is refueled. This\
is especially important
during the period up to the first maintenance. CAUTION
Not checking the oil level regularly can result in serious engine damage\
if the oil level becomes too
low.
Park the vehicle on a level surface and wait for at least 5 minutes afte\
r the engine has been switched
off. Be sure the oil level is maintained between the upper and lower mar\
ks on the dipstick. Low oil
level can cause internal damage to the engine and overfilling can result\
in high oil consumption. The
distance between the dipstick marks represents approx. 1.6 US qt (1.5 l\
iter). The oil should preferably
be checked when cold, before the engine has been started.
NOTE: The engine must be stopped when checking the oil.
WARNING!
Do not allow oil to spill onto or come into contact with hot exhaust pip\
e
surfaces.
Adding oil (topping up)
l Add oil of the same kind as already used.
file:///K|/ownersdocs/2004/2004_XC90/04xc90_09a.htm (9 of 14)12/30/200\
6 4:35:26 PM
Page 191 of 245

2004 VOLVO XC90
19. Heated front passenger's seat (option)15
20. Infotainment system 10
21. Relay extended D1 feed: climate control system, power driver's seat,\
instrument panel 10
22. Headlight switch module, climate control system, onboard diagnostic \
connector,
steering wheel lever modules 5
23. Turn signals 20
24. Automatic transmission - shift inhibitor, extended D2 feed 10
25. Fuel pump 15
26. Moonroof (option) 15
27. Central electronic module, vanity mirror lighting, courtesy lighting\
, glove compartment
lighting, alarm siren* 10
28. Alarm siren* 5
29. -
30. Daytime running lights 10
31. Daytime running lights 10
32. Left front/rear parking lights 7.5
33. Right front/rear parking lights, license plate lights 7.5
34. Front fog 15
35. -
36. High beam headlights 20
37. Navigation system (option), DVD player 10
38. Low beam headlights, Bi-Xenon headlights (option) 15
* Please be aware that if these fuses are not intact, or have been remov\
ed, the alarm will not sound.
pg. 146 Maintenance
Fuses (contd)
file:///K|/ownersdocs/2004/2004_XC90/04xc90_09b.htm (21 of 23)12/30/20\
06 4:35:28 PM
Page 192 of 245
2004 VOLVO XC90
Fuses in the cargo compartment No. Amperage
1. Rear electrical module, cargo compartment lighting 10
2. Rear fog light 10
3. Brake lights 15
4. Backup lights 10
5. Rear window defroster, relay 15I - accessories (rear) 5
6. Tailgate release 10
7. Electric socket 12V in cargo compartment 15
8. Central locking rear doors/tailgate, fuel filler door 20
9. Trailer hitch (30 feed) 15
10. Antenna 5
11. Accessory control module (AEM) 15
12. Washer - tailgate window 15
13. Subwoofer/rear A/C (option) 15
14. Brake lights 7.5
15. Trailer hitch (15I feed), reverse warning system
(option) 20
16. -
17. All Wheel Drive control module 7.5
file:///K|/ownersdocs/2004/2004_XC90/04xc90_09b.htm (22 of 23)12/30/20\
06 4:35:28 PM
Page 195 of 245
2004 VOLVO XC90
Label information
1 Vehicle Emission Control Information
Your Volvo is designed to meet all applicable emission standards, as evi\
denced by the certification label
on the underside of the hood. For further information regarding these re\
gulations, please consult your
Volvo retailer.
2 Vacuum hose routing
(underside of hood)
3 Loads and Tire Pressures
(on inside of fuel filler door)
4 Model plate
Vehicle Identification Number (VIN). Codes for color and upholstery, e\
tc. The plate is located in the
engine compartment, on the inside of the left front fender.
file:///K|/ownersdocs/2004/2004_XC90/04xc90_10.htm (2 of 11)12/30/2006\
4:35:29 PM
Page 199 of 245

2004 VOLVO XC90
Fuel tank 19 US gals. (72 liters), minimum octane requirement - AKI 87 (RON
91) - unleaded fuel (See also page 82)
Engine oil
B5254T2 6.1 US qts. (5.8 liters)
B6294T 7.1 US qts. (6.7 liters)
Transmission oil
Automatic (AW 55-50 5- speed) 7.9 US qts. (7.5 liters)
Automatic (GM 4-speed) 7.9 US qts. (7.5 liters)
Miscellaneous
Power steering 0.9 US qts. (0.9 liters)
Windshield washer reservoir 6.9 US qts. (6.5 liters)
Brake fluid 0.63 US qts. (0.6 liters)
Air conditioning system Front - 2.2 lb. (1 kg), Rear (option) 2.9 lb. (1.3 kg) R 134a
WARNING!
When adding accessories, equipment, luggage and other cargo to your vehi\
cle, the total capacity
weight must not be exceeded.
pg. 152 Specifications
Lubricants
Engine oil
Meeting minimum ILSAC specification GF-2, including ACEA A1, API SJ, SJ/\
CF and SJ/ Energy
Conserving.
Oil additives must not be used.
Transmission
Oil grade:
4-speed automatic (on models with 6-cylinder turbo engines):
Dexron III G (Volvo P/N 1161521).
5-speed automatic (on models with 5-cylinder turbo engines):
Volvo synthetic transmission oil Volvo P/N 1161540.
file:///K|/ownersdocs/2004/2004_XC90/04xc90_10.htm (6 of 11)12/30/2006\
4:35:29 PM
Page 201 of 245

2004 VOLVO XC90
l Keep your engine properly tuned. Certain engine malfunctions, particular\
ly involving the electrical,
fuel or distributor ignition systems, may cause unusually high three-way\
catalytic converter
temperatures. Do not continue to operate your vehicle if you detect engi\
ne misfire, noticeable loss of
power or other unusual operating conditions, such as engine overheating \
or backfiring. A properly tuned
engine will help avoid malfunctions that could damage the three-way cata\
lytic converter.
l Do not park your vehicle over combustible materials, such as grass or le\
aves, which can come into
contact with the hot exhaust system and cause such materials to ignite u\
nder certain wind and weather
conditions.
l Excessive starter cranking (in excess of one minute), or an intermitte\
ntly firing or flooded engine can
cause three-way catalytic converter or exhaust system overheating.
l Remember that tampering or unauthorized modifications to the engine, the\
Electronic Control
Module, or the vehicle may be illegal and can cause three-way catalytic \
converter or exhaust system
overheating. This includes:
- Altering fuel injection setting or components.
- Altering emission system components or location or removing components\
.
- Repeated use of leaded fuel.
NOTE: Unleaded fuel is required for vehicles with three-way catalytic converte\
rs.
pg. 154 Specifications
Electrical system
12-volt system with voltage controlled generator. Single wire system in \
which the chassis and engine
block are used as conductors, grounded on the chassis.
Battery 2.5TT6
Voltage 12 V12 V
Cold start capacity
(CCA) 520 A
600 A
Reserve capacity (RC) 90
min 115 min
If you must replace your battery, be sure to replace it with a battery o\
f the same cold start capacity and
reserve capacity as the original (See the decal on the battery). Generator max. current 140 A*160 A
Starter motor, power 1.4 kW 1.7 kW
Spark plugs P/N272313-8 or equivalent
file:///K|/ownersdocs/2004/2004_XC90/04xc90_10.htm (8 of 11)12/30/2006\
4:35:29 PM
Page 203 of 245

2004 VOLVO XC90
B5254T2 B6294T
Output (kW/rps) 154/83 200/85
- (hp/rpm) 208/5000 268/5100
Torque (Nm/rps) 320/25-75 380/30-83
- (ft. lbs./rpm) 236/1500-4500 280/1800-5000
No. of cylinders 5 6
Bore (mm) 83 83
Stroke (mm) 93.2 90
Cylinder displacement,
liters 2.52 (153.8 cu
in)
2.92 (178.3 cu in)
Compression ratio 9.0:1 8.5:1
Charge air cooler (Intercooler)
Turbocharged engines employ a turbo-compressor to force air into the eng\
ine inlet manifold and a
charge air cooler to cool the compressed inlet air. The resulting increa\
se in air flow raises pressure in the
intake manifold and increases engine power over that developed by the no\
rmally-aspirated engine. The
charge air cooler (which resembles a radiator) is located between the \
turbo-compressor and inlet
manifold.
Fuel system
The engine is equipped with a multiport fuel injection system.
pg. 157 Specifications
Volvo On Call Roadside Assistance
Your new Volvo comes with a four year ON CALL roadside assistance. Addit\
ional information,
features, and benefits are described in a separate information package i\
n your glove compartment.
If you have misplaced your package, dial:
In the U.S.A.
1-800-638-6586 (1-800-63-VOLVO)
In Canada:
1-800-263-0475
Technician certification
In addition to Volvo factory training, Volvo supports certification by t\
he National Institute for
Automotive Excellence (A.S.E.). Certified technicians have demonstrate\
d a high degree of competence
in specific areas. Besides passing exams, each technician must also have\
worked in the field for two or
more years before a certificate is issued. These professional technician\
s are best able to analyze vehicle
file:///K|/ownersdocs/2004/2004_XC90/04xc90_10.htm (10 of 11)12/30/200\
6 4:35:29 PM