2004 VOLVO V4 transmission fluid

1 Turn signal, left
2 Turn signal, right
3 Low washer fluid level
4 Brake light* failure warning
5 Turn indicator - trailer (certain models)
6 Front fog lights on
7 Door open
8 Rear fog light on
9 Seat belt warning
10 High beams on
11 Fault in SRS system
12 Brake circuit not working (brake fluid level too low) and EBD
13 Battery charge failure
14 Parking brake applied
15 Low oil pressure
16 ABS (anti-lock brakes) malfunction
17 Automatic transmission: position W, 4 or 3 or L
18 Malfunction indicator light
19 Immobilizer on
20 Service Reminder Indicator
21 DSA (option)
22 High coolant temperature warning light
23 Low fuel warning light
Starting check
After a few seconds, all lights except 16 and 19 will go out. Once the engine starts, these lights will also go out.
* Indicates failure of a brake light, not failure of the braking system (see item 12).
pg. 22 Warning lights
The warning lights described on pages 22 and 23 should never stay on when driving
When the ignition key is turned on and before the engine starts, all of the warning lights should go on to test the
function of the bulbs. Should a light not go off after the engine has started, the system indicated should be inspected.
However, the parking brake reminder light will not go off until the parking brake has been fully released.
Supplemental Restraint System (SRS)
If the light comes on (or stays on after the vehicle has started), the SRS diagnostic system has detected a fault. Drive to
an authorized Volvo retailer for an inspection of the system. See the SRS section for more information.
Oil pressure warning light
If the light comes on while driving, stop the car and then stop the engine immediately and check the engine oil
level . See page 114.
If the light stays on after restart, have the car towed to the nearest authorized Volvo retailer. After
hard driving, the light may come on occasionally when the engine is idling. This is normal, provided it goes off when
the engine speed is increased.
Parking brake reminder light
This light will be on when the parking brake (hand brake) is applied. The parking brake lever is situated between the
front seats.
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Canadian models are equipped with this warning light:
WARNING!
If the fluid level is below the lowest MIN mark in the brake fluid reservoir: DO NOT DRIVE. Tow the car to a
Volvo retailer and have the brake system checked and any leakage repaired.
Brake failure warning light
If the light comes on while driving or braking, stop immediately, open the hood and check the brake fluid level
in the reservoir. See page 116
for reservoir position.
If the control lamp still stays on, the EBD (Electronic Brakeforce Distribution) is not working.
Drive to your Volvo retailer. See ABS control lamp and also page 73.
Canadian models are equipped with this warning light:
Bulb failure warning light
The light will come on if one of the brake light bulbs are defective when the brake pedal is pressed.
Check the fuse and bulb. See sections "Replacing bulbs" and "fuses".
pg. 23 Warning lights, Daytime Running Lights
DSA (option)
Dynamic Stability Assistance
This is a system which helps keep the drive wheels from spinning. The light flashes if the road surface is slippery, the
wheels are spinning and the system is working.
The control light comes on if a fault occurs in the DSA system. It also comes on if the system is switched off via the
switch.
For more information see page 30.
Service Reminder Light
This light will come on according to preset service intervals or after 750 hours of driving or after 12 months,
whichever occurs first. It is a reminder to the driver that the service interval has been exceeded. The light will stay on
for 2 minutes after start until reset by the servicing retailer.
Anti-lock Brake system (ABS)
If the warning lamp lights up there is a malfunction of the ABS system (the standard braking system will however
function). The vehicle should be driven to a Volvo retailer for inspection.
See page 73
for additional information.
Malfunction Indicator Lamp
On-Board Diagnostics II (OBDII): As you drive, a computer called "OBDII" monitors your car's engine,
transmission, electrical and emission systems. The CHECK ENGINE light will light up if the computer senses a
condition that potentially may need correcting. When this happens, please have your car checked by a Volvo retailer as
soon as possible.
A CHECK ENGINE light may have many causes. Sometimes, you may not notice a change in your car's behavior.
Even so, an uncorrected condition could hurt fuel economy, emission cleanliness, and driveability. Extended driving
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2 0 0 4
VOLVO
S40 & V40
Chapter 9 - Specifications
pg. 121 Specifications
Specifications
This chapter contains facts and figures pertaining to the technical specifications of your car. Oil/fluids specifications
122
Engine specifications123
Cooling/fuel/distributor ignition systems124
Front/rear suspensions124
Transmission, Capacities, Vehicle loading125
Electrical system/bulbs126
Dimensions/weights127
Volvo On Call roadside assistance128
pg. 122 Oil/fluid specifications
Oil quality
Meeting minimum ILSAC specification GF-2, including ACEA A1, API SJ, SJ/CF and SJ/Energy Conserving.
Oil additives must not be used
Viscosity (stable ambient temperatures):
Capacity (incl. filter): 5.7
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Engine oilQuality: Meeting minimum ILSAC specification GF-2, including
ACEA A1, API SJ, SJ/CF and SJ/Energy Conserving.
US qts (5.4 liters).
Capacity (excl. filter) : 5.3
US qts (5.0 liters)
Automatic
transmission
fluid Quality:
JWS-3309 P/N 1161540 Capacity:
8 US qts. (7.6
liters)
Power steering
fluid Quality:
ATF oil Capacity:
1.05 US qts. (1
liter)
Brake fluid Quality: DOT 4+ boiling point >536°F (280°C), P/N 9437433 Capacity:
0.42 US qts.
(0.4 liters)
All specifications are subject to change without notice.
pg. 123 Engine
Engine
Liquid-cooled, gasoline, inline, 4-cylinder, turbocharged engine. Aluminum alloy cylinder block with cast-iron
cylinder liners cast directly into the block. Aluminum alloy cylinder head with double overhead camshafts and separate
intake and outlet channels.
Engine lubrication is provided by an eccentric pump driven from the crankshaft. Full-flow type oil filter. Exhaust
emission control is accomplished by multiport fuel injection, a heated oxygen sensor and a three-way catalytic
converter. Designation: Volvo B 4204 T4
Output 170 hp at 5500 rpm (127 kW at 92 rps)
Max torque 177 ft. lbs. at 1800-5000 rpm (240 Nm at 30-75 rps)
Number of cylinders 4
Bore 3.27" (83 mm)
Stroke 3.54" (90 mm)
Displacement 1.95 liters (118.9 cu. in.)
Compression ratio 9.0:1
Number of valves 16
Valve clearance mechanical
All specifications are subject to change without notice.
pg. 124 Specifications
Cooling system
Type: Positive pressure, closed system
Thermostat begins to open at 186° F (90° C)
Coolant: Volvo original coolant/antifreeze (50/50 water-antifreeze mix).
Capacity: 6 US qts. (5.7 liters)
Fuel system
The engine is equipped with a multipoint fuel injection system.
Distributor ignition system
Firing order: 1-3-4-2
Distributor ignition setting: Not adjustable
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Spark plugs: Champion RC8PYP or equivalent
Spark plug gap: 0.0315" (0.80 mm)
Tightening torque: 18.4 ft. lbs. (25 Nm)WARNING!
The distributor ignition system operates at very high voltages. Special safety precautions must be followed to
prevent injury. Always turn the ignition off when:
Replacing distributor ignition components e.g. plugs, coil, etc.
Do not touch any part of the distributor ignition system while the engine is running. This may result in unintended
movements and body injury.
All specifications are subject to change without notice.
Front suspension
Spring strut suspension with integrated shock absorbers and control arms linked to the support frame. Power assisted
rack and pinion steering. Safety type steering column.
The alignment specifications apply to a car at curb weight (without passengers or cargo).
Toe-in measured on the wheel rims: 1.4 mm +/- 0.2 mm
Toe-in measured on tire sides: 2.0 mm +/- 0.4 mm
Rear suspension
Multilink individual rear wheel suspension with longitudinal support arms, double link arms and track rods.
Toe-in measured on the tire sides: 2.6 mm +/- 0.8 mm
pg. 125 Specifications
Power transmission
Automatic transmission: AW 55-50
5-speed automatic electronically controlled gearbox comprising a hydraulic torque converter with a lockup function;
planetary gear, integrated final drive.
Operation via a floor mounted gear selector lever. Drive shafts with symmetrical joint location. Overdrive.
Final drive ratio 2.44:1
Reduction ratios
1st gear 4.77:1
2nd gear 3.00:1
3rd gear 1.96:1
4th gear 1.32:1
5th gear 1.02:1
Reverse 3.23:1
Capacities
Fuel tank : 16 US gal. (60 liters)
Cooling system : 6 US qts. (5.7 liters)
Engine oil (incl. filter) : 5.7 US qts. (5.4 liters)
Engine oil (excl. filter) : 5.3 US qts. (5.0 liters)
Automatic transmission : 8 US qts (7.6 liters)
Power steering fluid : 1.05 US qts (1 liters)
Washer fluid reservoir : 3.9 US qts. (3.75 liters)
Brake system : 0.42 US qts (0.4 liters)
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2 0 0 4
VOLVO
S40 & V40
INDEX
pg. 145 - 147 Index
A
ABS 23
,73
Adjustable steering wheel34
Air conditioning37
Air distribution36
Air filter - engine110
Air vents35
Airbag (SIPS)8
Airbag (SRS)4
Alarm43
Anti-lock Brake System (ABS)23,73
Antifreeze75,117
Ashtrays33
Audio system HU -555130
Automatic car washing104
Automatic transmission67,68,69,125
Automatic transmission fluid122
Auxiliary socket33
B
Battery75
,126
Battery maintenance119
Booster cushion11
Brake failure warning light22
Brake fluid116,122
Brake fluid warning light22
Brake system73,74
Bulb failure warning22
Bulbs126
C
Cabin air filter35
Capacities125
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Lubrication113
Luggage strap (V40)56
Lumbar support47,48
M
Maintenance service109
Malfunction indicator lamp23
Manual transmission fluid122
Manually closing the moonroof100
Mirrors - rear/side view50
Moonroof52
O
Occupant safety16
Octane rating63
Oil - engine115
Oil pressure warning light22
Opening the trunk from the inside - S4046
P
Paint touch-up102
Parking brake32
Parking brake reminder light22
PCV system110
Polishing104
Power moonroof52
Power seats48
Power steering fluid116,122
PROPOSITION 65 WARNING72,119
R
Radio - Anti-theft code131
Radio - HU -555130
Radio - menu structure140
Radio Data System142
Rear fog light24
Rear suspension124
Rear waste bin34
Refueling63
Remote control (central locking system)41
Remote keyless entry system41
Replacing bulbs90, 92, 93, 94
Replacing fuses95
Replacing license plate lighting - V4094
Reporting safety defects16
Road assistance128
Roadholding59
Roof rails/racks59
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Traction Control System (TRACS)23,74
Trailer hitch - detachable76
Trailer towing78
Transmission Lamp67
Trip Computer27
Trip odometer20
Trunk - opening from the inside - S4046
Turn signals25
U
UNIFORM TIRE QUALITY GRADING83
Uniform tire quality grading83
Upholstery - cleaning105
V
Vanity mirrors51
Vehicle Identification Number (VIN)108
Vehicle loading125
Volvo On Call128
Volvo SRS4
W
W - Winter/Wet Weather67
Warning flashers26
Warning lights22,23
Warranty109
Washer fluid reservoir118
Washing103
Waste bin - rear34
Waxing104
Weights127
Wheel changing86, 87, 88
Wheels and tires80
Whiplash Protection System (WHIPS)9
WHIPS9
Windows - electrically -operated38
Windshield wiper blades - replacing98
Winter driving75

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