Do not exceed posted speed limits.
Avoid carrying unnecessary items (extra load) in the car.
Maintain correct tire pressure. Check tire pressure regularly (check when tires are cold).
Remove snow tires when threat of snow or ice has ended.
Note that roof racks, ski racks, etc., increase air resistance and thereby fuel consumption.
Avoid using automatic transmission kick-down feature unless necessary.
Avoid using the air conditioning when it is not required. When engaged, the air conditioner's compressor places an
additional load on the engine. However, please note that fuel consumption is lower with the air conditioning on than it
is when driving with the air conditioning switched off and the windows down.
Utilizing the fuel consumption modes in the Trip Computer can help you "learn" how to drive more economically.
Other factors which decrease gas mileage are:
Dirty air cleaner
Dirty engine oil and clogged oil filter
Dragging brakes
Incorrect front end alignment
Some of the above mentioned items and others are checked at the standard Maintenance Service intervals.
NOTE : The automatic transmission's ( D)rive position should be used as often as possible to help improve fuel
economy.
WARNING!
It is recommended that tires of the same make and dimensions be used on all four wheels (including the use of
snow tires). Do not use bias ply tires as this will adversely alter vehicle handling characteristics. Maintain correct tire
pressure.
Do not drive with trunk lid open! A warning light in the instrument panel will indicate that the trunk is open.
Poisonous exhaust gases may enter via the open trunk lid. If the trunk lid/tailgate must be kept open for any reason,
proceed as follows:
Close the windows.
Set the ventilation system control to air flow to floor, windshield and side windows and blower control to its
highest setting.
pg. 65 Starting the engine
Starting and stopping
1. Fasten the seat belt.
WARNING!
Before starting, check that the seat, steering wheel and mirrors are adjusted properly. Make sure the brake pedal can
be depressed completely. Move the seat closer if necessary. Refer to section "front seats".
2. Make sure the gear selector is in the Park position.
3. Without touching the accelerator pedal, turn the ignition key to the starting position. Allow the starter to operate
for up to 5 seconds. Release the key as soon as the engine starts. If the engine fails to start, repeat step 3.
For cold starts at altitudes above 6000 ft (1800 meters), depress the accelerator pedal halfway and turn the key to the
starting position. Release the pedal slowly when the engine starts. Depress the brake pedal and release the parking
brake.
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"Warranty and Service Records Information booklet," are not covered by the warranty. You will be required to pay for
labor and material used.
Maintenance services
Your Volvo has passed several major inspections before it was delivered to you, accordance with Volvo specifications.
The maintenance services outlined in the Warranty and Service Records Information booklet, many of which will
positively affect your vehicle's emissions, should be performed as indicated. It is recommended that receipts for
vehicle emission services be retained in case questions arise concerning maintenance.
Inspection and service should also be performed anytime a malfunction is observed or suspected.
Page 110
provides more information about maintenance of emission-related components.
Applicable warranties
In accordance with U.S. Federal Regulations, the following list of applicable U.S. warranties is provided. For Canadian
specification vehicles, see your separate warranty booklet.
New Car Limited Warranty
Parts and Accessories Limited Warranty
Corrosion Protection Limited Warranty
Seat belt and Supplemental Restraint Systems Limited Warranty
Emission Design and Defect Warranty
Emission Performance Warranty
These are the Federal warranties; other warranties are provided as required by state law. Refer to your separate
"Warranty and Service Records Information booklet" for detailed information concerning each of the warranties.
Vehicle Event Data
Your vehicle's driving and safety systems employ computers that monitor, and share with each other, information
about your vehicle's operation. One or more of these computers may store what they monitor, either during normal
vehicle operation or in a crash or near-crash event. Stored information may be read and used by:
Volvo Car Corporation
service and repair facilities
law enforcement or government agencies
others who may assert a legal right to know, or who obtain your consent to know such information.
pg. 110 Emission maintenance
Periodic maintenance helps minimize emissions
Periodic maintenance will help keep your vehicle running well. Your Warranty and Service Records Information
booklet provides a comprehensive periodic maintenance schedule up to 150,000 miles (240,000 km) of vehicle service.
The schedule includes components that affect vehicle emissions. This page describes some of the emission-related
components.
Engine air filter
The engine air filter cleans particles from air entering the engine. Replace the engine air filter cartridge with a new one
every 37,500 miles (60,000 km) under normal driving conditions. Replace the cartridge more often when the vehicle is
driven under dirty and dusty conditions. The cartridge cannot be cleaned, and should always be replaced with a new
one.
Fuel filter
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The fuel filter should be replaced at 105,000 miles (168,000 km). The filter is replaced as a complete unit. Replace
more frequently if contaminated fuel is introduced into the tank, or if there is reason to suspect that this has occurred.
Fuel system, including filler cap, tank, lines and connections
The ability of the fuel system to contain hydrocarbons depends upon a leak-free system. Inspect fuel lines every
30,000 miles (48,000 km). Check for proper sealing of the fuel filler cap which contains "O" ring seals.
NOTE: If the fuel filler cap is not closed tightly or if the engine is running when the car is refueled, the Check Engine
light (Malfunction indicator) may indicate a fault. However, your vehicle's performance will not be affected. Use only
Volvo original or approved fuel filler caps.
Timing belt
For proper functioning of the vehicle and its emission control systems, the timing belt and belt tensioner must be
replaced every 105,000 miles (168,000 km). Engine damage will occur if the belt fails.
PCV system
(on turbocharged models)
The nipple in the intake manifold and the filter at the end of the PCV hose in the air cleaner should be inspected and
cleaned at 105,000 miles (168,000 km) and thereafter, again at 150,000 mile (240,000 km) intervals.
Spark plugs
The spark plugs should be replaced every 45,000 miles (72,000 km) under normal driving conditions. City driving or
fast highway driving may necessitate replacement sooner.
Under normal driving conditions, spark plugs require no maintenance between replacement intervals. When installing
new plugs, be sure to use the right type and to tighten them correctly. When changing the plugs, clean the terminals
and rubber seals. Also check that the suppressor connectors are in good condition. Cracked or damaged connectors
should be replaced.
pg. 111 Engine compartment
Engine compartment S40/V40
1 Power brakes
2 Brake fluid reservoir
3 Fuse box
4 Engine air cleaner
5 Battery
7 Radiator
8 Oil filter
10 Engine oil dipstick
11 Generator
12 Windshield/headlight washer fluid reservoir
13 Power steering pump
14 Power steering fluid reservoir
15 Engine oil filler cap
16 Coolant expansion tank
17 Windshield wiper motor
18 Chassis number
A ABS
B Air conditioning compressor
C Air conditioning condenser
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D Air conditioning accumulator
WARNING!
The coolant fan may start or continue to operate (for up to 6 minutes) after the engine has been switched off.
pg. 112 Fuel/emissions systems
Fuel system
The fuel system is all-electronic and is microprocessor-controlled. It can continually compensate for variation in
engine load, speed and temperature to give the best economy and power. A mass air flow sensor measures the inducted
air. In this way the system can make instantaneous adjustments for changes in air temperature or density, thus always
assuring the best economy with the lowest possible exhaust emissions.
Heated oxygen sensor
This is an emission control system designed to reduce emissions and improve fuel economy. The heated oxygen sensor
monitors the composition of the exhaust gases leaving the engine. The exhaust gas analysis is fed into an electronic
module. This adjusts the air-fuel ratio to provide optimum conditions for combustion and efficient reduction of the
three major pollutants (hydrocarbons, carbon monoxide and oxides of nitrogen (NOx) by a three-way catalytic
converter.
Crankcase ventilation
The engine is provided with positive crankcase ventilation which prevents crankcase gases from being released into the
atmosphere. Instead, the crankcase gases are admitted to the intake manifold and cylinders.
Evaporative control system
The car is equipped with an evaporative control system which prevents gasoline vapor from being released into the
atmosphere.
The system consists of a fuel tank with filler pipe and cap, a rollover valve, a Fill Limit Vent Valve (FLVV), vapor
vent lines, a charcoal canister, a purge line, a purge control valve and engine connections. In addition, there is a
pressure sensor connected to the fuel tank and a filter -protected Canister Close Valve (CCV) on the atmospheric side
of the canister, for system diagnosis.
The gasoline vapor is channeled through the rollover valve and the FLVV via the vapor vent lines into the charcoal
canister, where it is stored. When the engine is started, the gasoline vapor is drawn from the charcoal canister to the
engine's air intake system and into the combustion process.
NOTE:
If the fuel filler cap is not closed tightly or if the engine is running when the car is refueled, the Check Engine light
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2 0 0 4
VOLVO
S40 & V40
INDEX
pg. 145 - 147 Index
A
ABS 23
,73
Adjustable steering wheel34
Air conditioning37
Air distribution36
Air filter - engine110
Air vents35
Airbag (SIPS)8
Airbag (SRS)4
Alarm43
Anti-lock Brake System (ABS)23,73
Antifreeze75,117
Ashtrays33
Audio system HU -555130
Automatic car washing104
Automatic transmission67,68,69,125
Automatic transmission fluid122
Auxiliary socket33
B
Battery75
,126
Battery maintenance119
Booster cushion11
Brake failure warning light22
Brake fluid116,122
Brake fluid warning light22
Brake system73,74
Bulb failure warning22
Bulbs126
C
Cabin air filter35
Capacities125
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CD Changer (option)139
CD player138
Center head restraint3
Central locking switch42
Chains - winter driving81
Changing a wheel87
Child booster cushion11
Child Restraint Anchorages14
Child safety15
Child safety locks - rear doors49
Concealed storage bin (wagon)59
Coolant - checking/changing117
Cooling system68,124
Cruise control31
D
Daytime Running Lights23
Detachable trailer hitch76
Detachable trailer hitch - installing76
Detachable trailer hitch - removing77
Dimensions127
Doors and locks42
Drive belt117
Driving economy64
Dynamic Stability Assistance (DSA)30
E
EBD74
ECC - Electronic Climate Control36,37
Electrical outlet33
Electrical system69,126
Electrically operated driver's seat50
Electrically operated front seats48
Electrically operated moonroof52
Emergency towing70
Emergency warning flashers26
Emissions systems112
Engine123
Engine air filter110
Engine compartment111
Engine oil115,122
Engine oil - checking/changing114
F
Floor mats65
Fog light - rear24
Fog lights24
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Folding rear seat (sedan)55
Folding rear seat55
Front seats47,48
Front seats - heated32
Front suspension124
Fuel filter110
Fuel system110, 112,124
Fuel tank cover - opening63
Fusebox, Passenger compartment96
Fuses95,96,97
Fuses in engine compartment97
G
Gas tank cover - opening63
Generator126
H
Hand brake32
Handling59
Hazard warning flashers26
Headlight bulbs, replacing90
Heated front seats32
Heating37
Heating and air conditioning35
Home Safe lighting25
Hood53
I
IC system10
Ignition switch26
Immobilizer (start inhibitor)40
Instruments18,19
Integrated booster cushion11
ISOFIX fasteners12
J
Jack86
Jack (sedan)57
Jump starting72
K
Keyless entry system41
Keylock65
Keys40,41
Kick -down67
L
Label information108
Locks42
Long distance trips75
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