
If the stone chip has not penetrated down to the metal and an undamaged layer of paint remains, the touchup paint can
be applied as soon as the spot has been cleaned.
Deep scratches
1. Place a strip of masking tape over the damaged surface. Pull the tape off so that any loose flakes of paint adhere to
it.
2. Thoroughly mix the primer and apply it with a small brush.
When the primer surface is dry, the paint can be applied using a brush. Mix the paint thoroughly; apply several thin
paint coats and let dry after each application.
3. If there is a longer scratch, you may want to protect surrounding paint by masking it off.
pg. 103 Washing
Washing the car
The car should be washed at regular intervals since dirt, dust, insects and tar spots adhere to the paint and may cause
damage.
NOTE: It is particularly important to wash the car frequently in the wintertime to prevent corrosion, when salt has
been used on the roads.
When washing the car, do not expose it to direct sunlight. Use lukewarm water to soften the dirt before you wash
with a sponge, and plenty of water, to avoid scratching.
Bird droppings: Remove from paintwork as soon as possible. Otherwise the finish may be permanently damaged.
A detergent can be used to facilitate the softening of dirt and oil.
A water-soluble grease solvent may be used in cases of sticky dirt. However, use a wash place equipped with a
drainage separator.
Dry the car with a clean chamois and remember to clean the drain holes in the doors and rocker panels.
The power radio antenna (sedans) must be dried after washing.
Tar spots can be removed with kerosene or tar remover after the car has been washed.
A stiff-bristle brush and lukewarm soapy water can be used to clean the wiper blades. Frequent cleaning improves
visibility considerably.
Wash off the dirt from the underside (wheel housings fenders, etc.).
In areas of high industrial fallout, more frequent washing is recommended.
CAUTION: During high pressure washing, the spray nozzle must never be closer to the vehicle than 13" (30 cm). Do
not spray into the locks.
When washing or steam cleaning the engine, avoid spraying water or steam directly on the electrical components or
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Engine oilQuality: Meeting minimum ILSAC specification GF-2, including
ACEA A1, API SJ, SJ/CF and SJ/Energy Conserving.
US qts (5.4 liters).
Capacity (excl. filter) : 5.3
US qts (5.0 liters)
Automatic
transmission
fluid Quality:
JWS-3309 P/N 1161540 Capacity:
8 US qts. (7.6
liters)
Power steering
fluid Quality:
ATF oil Capacity:
1.05 US qts. (1
liter)
Brake fluid Quality: DOT 4+ boiling point >536°F (280°C), P/N 9437433 Capacity:
0.42 US qts.
(0.4 liters)
All specifications are subject to change without notice.
pg. 123 Engine
Engine
Liquid-cooled, gasoline, inline, 4-cylinder, turbocharged engine. Aluminum alloy cylinder block with cast-iron
cylinder liners cast directly into the block. Aluminum alloy cylinder head with double overhead camshafts and separate
intake and outlet channels.
Engine lubrication is provided by an eccentric pump driven from the crankshaft. Full-flow type oil filter. Exhaust
emission control is accomplished by multiport fuel injection, a heated oxygen sensor and a three-way catalytic
converter. Designation: Volvo B 4204 T4
Output 170 hp at 5500 rpm (127 kW at 92 rps)
Max torque 177 ft. lbs. at 1800-5000 rpm (240 Nm at 30-75 rps)
Number of cylinders 4
Bore 3.27" (83 mm)
Stroke 3.54" (90 mm)
Displacement 1.95 liters (118.9 cu. in.)
Compression ratio 9.0:1
Number of valves 16
Valve clearance mechanical
All specifications are subject to change without notice.
pg. 124 Specifications
Cooling system
Type: Positive pressure, closed system
Thermostat begins to open at 186° F (90° C)
Coolant: Volvo original coolant/antifreeze (50/50 water-antifreeze mix).
Capacity: 6 US qts. (5.7 liters)
Fuel system
The engine is equipped with a multipoint fuel injection system.
Distributor ignition system
Firing order: 1-3-4-2
Distributor ignition setting: Not adjustable
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Spark plugs: Champion RC8PYP or equivalent
Spark plug gap: 0.0315" (0.80 mm)
Tightening torque: 18.4 ft. lbs. (25 Nm)WARNING!
The distributor ignition system operates at very high voltages. Special safety precautions must be followed to
prevent injury. Always turn the ignition off when:
Replacing distributor ignition components e.g. plugs, coil, etc.
Do not touch any part of the distributor ignition system while the engine is running. This may result in unintended
movements and body injury.
All specifications are subject to change without notice.
Front suspension
Spring strut suspension with integrated shock absorbers and control arms linked to the support frame. Power assisted
rack and pinion steering. Safety type steering column.
The alignment specifications apply to a car at curb weight (without passengers or cargo).
Toe-in measured on the wheel rims: 1.4 mm +/- 0.2 mm
Toe-in measured on tire sides: 2.0 mm +/- 0.4 mm
Rear suspension
Multilink individual rear wheel suspension with longitudinal support arms, double link arms and track rods.
Toe-in measured on the tire sides: 2.6 mm +/- 0.8 mm
pg. 125 Specifications
Power transmission
Automatic transmission: AW 55-50
5-speed automatic electronically controlled gearbox comprising a hydraulic torque converter with a lockup function;
planetary gear, integrated final drive.
Operation via a floor mounted gear selector lever. Drive shafts with symmetrical joint location. Overdrive.
Final drive ratio 2.44:1
Reduction ratios
1st gear 4.77:1
2nd gear 3.00:1
3rd gear 1.96:1
4th gear 1.32:1
5th gear 1.02:1
Reverse 3.23:1
Capacities
Fuel tank : 16 US gal. (60 liters)
Cooling system : 6 US qts. (5.7 liters)
Engine oil (incl. filter) : 5.7 US qts. (5.4 liters)
Engine oil (excl. filter) : 5.3 US qts. (5.0 liters)
Automatic transmission : 8 US qts (7.6 liters)
Power steering fluid : 1.05 US qts (1 liters)
Washer fluid reservoir : 3.9 US qts. (3.75 liters)
Brake system : 0.42 US qts (0.4 liters)
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Anti-theft code
The radio features anti-theft circuitry. If the set is removed from the vehicle or if the battery is disconnected, a special
code must be entered to enable operation of the set.
Refer to the radio code supplied by your Volvo retailer.
To enter the code (15)
After installation or when the set has been disconnected from power, the set displays Input CODE **** when it is
switched on. Enter the 4-digit code using the MENU knob.
Select a number for a digit by rotating the knob.
Then push it to enter the number.
Repeat the procedure for all 4 digits.
If the correct code is entered the set is ready to use. If you enter an incorrect code you must enter the correct code
again from the beginning.
Incorrect code
If an incorrect code has been entered Error is displayed. Enter the correct code. After three unsuccessful coding
attempts the set will lock and remain locked for two hours. OFF is displayed.
During this waiting period...
...the battery must be connected
...the ignition key must be turned to position I
...the unit must be turned on.
Make sure the headlights are turned off to help prevent battery drain.
Enter the code again when two hours have elapsed.
pg. 132 Radio - general functions
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Switch On/Off (1)
Press VOLUME to switch the unit on or off.
Volume control (1)
Turn VOLUME clockwise to increase volume.
NOTE: When listening to TP, NEWS or ALARM, the radio stores the most recently used volume level in these
modes.
Bass/Mid/Treble and
Balance/Fader (15)
Turn the MENU knob to enter the Main menu
Turn the knob again to choose Bass/Mid/Treble/Balance or Fader settings menu
Press to select an alternative
Adjust by turning the knob clockwise or anti-clockwise.
NOTE: If no other selection is made within 8 seconds, the radio will return to its normal mode and retain the new
setting.
If you would like to exit the menus manually or make a new adjustment:
Press again to return to the Bass/Mid/Treble/Balance or Fader settings
Turn to make a new choice from Bass/Mid/Treble/Balance or Fader settings, or select the factory settings by
choosing SET TO ALL "0"
Press again to confirm or select EXIT and press to exit the menus.
pg. 133 Radio - general functions
Select radio band (4, 5)
Press button (4) to select FM or (5) to select AM. The station and band are displayed.
Select a radio station (10, 11, 14)
There are four ways to select a radio station:
Select preset stations with the PRESET knob.
• Select among the AUTO tuned stations with the PRESET knob after using the AUTO function.
• Use buttons (10) or (11) in SEEK mode.
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1. Press button (10) briefly to seek the next audible station at a lower frequency, or button (11) for the next station at a
higher frequency.
2. Press the PRESET knob (14) briefly. Select a number by turning clockwise/counterclockwise. Choose between AM
1-10 or FM 1-20.
Press this button again briefly to store the desired frequency/station.
Using preset stations (14)
To tune to a pre-selected radio station, turn PRESET (14) to the stored number: AM 1-10 or FM 1-20.
The selected station will be displayed with its number under the text PRESET.
pg. 135 Radio - program type
Program type - PTY (10, 11, 15)
The PTY function enables you to select specific types of programs.
To set a certain program type:
1. Turn the MENU knob (15) until OTHER Settings is displayed. Press the knob.
2. Turn the MENU knob until PTY ON/OFF is displayed. Press the knob to toggle between ON and OFF .
3. Turn the MENU knob until PTY Settings is displayed. Press the knob.
4. Turn the MENU knob and select the program type of your choice (see the list of program types on the following
page. Press the knob.
After completing step 4, the program terminates and the radio goes back to its normal listening mode. It will now
search for the selected program type.
5. If the radio finds a station with the selected program type, this station is tuned in. This will override (interrupt) any
CD that is currently playing.
If no station with the selected program type is found, the radio returns to the previous channel, and will continue to
search for the selected program type.
When PTY is ON the PTY symbol is displayed.
The radio will search for the first radio station matching the selected program type, after which buttons (10) or (11) can
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NEWS Station - press the menu knob to set the current station as the selected NEWS station.
SETTINGS - the following 10 settings can be made (default settings are underlined):
1. AF ON
/OFF (Automatic Frequency update) - the AF function ensures that the strongest available transmitter for a
program is selected.
2. REG LOCK/ SWITCH
(Regional radio program) - a local radio station can broadcast on several frequencies and it
can broadcast the same or different programs at the same time on different frequencies. If the same program is
transmitted, then the SWITCH setting is preferable for the best reception while driving. If each frequency (of the same
local radio station) has its own program then the LOCK setting is preferable to enable the radio lock on the current
frequency. In this situation, if SWITCH is selected, the radio will select the frequency with the best audio sound,
which results in the radio switching between different local programs.
3. ASC ON
/OFF (Active Sound Control) - the ASC function automatically adjusts the volume to the speed of the car.
4. ASC LOW/ MID
/HIGH
5. SRC ON/ OFF
(Signal Reception
Control) - use this function to activate/deactivate the function that reduces the noise in poor reception conditions. The
function is most effective when the radio is in FM mode.
6. SRC LOW/ MID
/HIGH
7. PTY LANGUAGE - choose the language to be used in the display: English
/German/Swedish/French.
8. TP SEARCH ON/ OFF
- When this function is activated together with TP, the radio will search and tune to any
station with Traffic Program.
9. BACK and SAVE - saves settings that have been made and exits to the SETTINGS menu, Level 2.
10. BACK without SAVE - exits to the SETTINGS menu, Level 2.
SET TO DEFAULT - this alternative sets all RADIO settings to their default values.
pg. 142 RDS
Radio Data System
The Volvo HU -555 is designed for the digital information system RDS (Radio Data System).
RDS features automatic programming and instant traffic information and it broadens the possibilities for program
choices. The transmitter broadcasts information about the program. This information is represented by a data code,
which identifies the program, irrespective of which frequency the information is transmitted.
This means that the driver does not have to change the frequency if he wants to continue listening to the same
program. Every station/program has a specific identification which the radio searches for.
The RDS radio can also receive traffic information. This is transmitted with a special signal which cuts through any
normal radio transmission, or CD play back and is always heard at its own adjustable volume.
PTY (Program Type) information, which is an extension of the RDS system, is also transmitted in certain areas.
There are a number of other features in the RDS -system, such as time control signals, alarms etc.
pg. 143 Compact disc care
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2 0 0 4
VOLVO
S40 & V40
INDEX
pg. 145 - 147 Index
A
ABS 23
,73
Adjustable steering wheel34
Air conditioning37
Air distribution36
Air filter - engine110
Air vents35
Airbag (SIPS)8
Airbag (SRS)4
Alarm43
Anti-lock Brake System (ABS)23,73
Antifreeze75,117
Ashtrays33
Audio system HU -555130
Automatic car washing104
Automatic transmission67,68,69,125
Automatic transmission fluid122
Auxiliary socket33
B
Battery75
,126
Battery maintenance119
Booster cushion11
Brake failure warning light22
Brake fluid116,122
Brake fluid warning light22
Brake system73,74
Bulb failure warning22
Bulbs126
C
Cabin air filter35
Capacities125
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