2004 VOLVO S80 power steering

2 0 0 4
VOLVO S80
Chapter 2 - Instruments, switches and controls
pg. 19 Instruments, switches and controls
Interior22
Exterior23
Instruments24
Instrument panel25
Indicator and warning lights26
Text information window28
Switches in center console29
Trip computer30
Cruise control31
Light switch panel32
Manually unlocking the fuel filler door33
Turn signals, windshield wipers/washers34
Steering wheel adjustment/lock, ignition switch36
Warning flashers, heated mirrors/rear window/heated front seats37
Parking brake, auxiliary socket, ashtrays38
Electrically operated windows39
Rearview/sideview/vanity mirrors40
Power moonroof41
Sun blinds42
pg. 22 Interior
ProCarManuals.com

2 0 0 4
VOLVO S80
Chapter 8 - Maintenance/Servicing
pg. 101 Maintenance/Servicing
Fuses102
Replacing bulbs106
Paint touch up113
Washing the car114
Cleaning the upholstery115
Maintenance service, Warranty116
Fuel/emissions systems117
Drive belt, Coolant118
Emissions maintenance119
Washer fluid, Hoisting the car120
Opening the hood, Engine compartment121
Engine oil122
Power steering/Brake fluid reservoirs124
Battery maintenance125
Replacing wiper blades127
pg. 102 Fuses

ProCarManuals.com

Fuse box in the passenger compartment
This fuse box is located at the far left side of the instrument panel. Extra fuses and the fuse removal tool are also stored
here. When replacing a blown fuse, be sure to replace it with a new one of the same color and amperage (written on
the fuse).
Location Amperage
1 Low beam headlights 15A
2 High beam headlights 20A
3 Power driver's seat 30A
4 Power passenger's seat 30A
5 Speed -dependent power steering, vacuum pump 15A
6 -
7 Heated seat - front left (option) 15A
8 Heated seat - front right (option) 15A
9 ABS/STC/DSTC 5A
10 Daytime running lights 10A
11 Daytime running lights 10A
12 Headlight wipers (certain models) 15A
13 Electric socket 12 V 15A
14 Power passenger's seat 5A
15 Audio system, VNS 5A
16 Audio system 20A
17 Audio amplifier 30A
18 Front fog lights 15A
19 VNS display 10A
20 -
21 Automatic transmission, shiftlock, extended D2 feed 10A
22 Direction indicators 20A
23 Headlight switch module, climate control system, onboard diagnostic connector, steering wheel
lever modules 5A
24 Relay extended D1 feed: climate control system, power driver's seat, driver's info 10A
25 Ignition switch, relay starter motor, SRS, engine control module 10A
26 Climate control system blower 30A
27 -
28 Electronic module - courtesy lighting 10A
29 -
30 Left front/rear parking lights 7.5A
31 Right front/rear parking lights, license plate lights 7.5A
32 Central electrical module, vanity mirror lighting, power steering, glove compartment light,
interior courtesy lighting 10A
33 Fuel pump 15A
34 Power moonroof 15A
35 Central locking system, power windows - left door mirror 25A
36 Central locking system, power windows - right door mirror 25A
37 Rear power windows 30A
ProCarManuals.com

Number of cylinders6
Bore3.27" (83 mm)
Stroke 3.54" (90 mm)
Displacement 2.92 liters (115 cu. in)
Compression ratio 10.5:1
Number of valves 24
All specifications are subject to change without prior notice.
pg. 133 Oil/fluid specifications and volumes
Engine oil
Meeting minimum ILSAC specification GF-2, including ACEA A1, API SJ, SJ/CF and SJ/Energy Conserving.
Extra oil additives must not be used.
Volume: (including filter):
Normally-aspirated 6-cylinder engine - 7.3 US qts (6.9 liters).
Turbo 6-cylinder engine - 7.3 US qts (6.9 liters).
Automatic transmission fluid
Geartronic: ATF Dexron® III.
Total Volume: 7.9 US qts (7.5 liters).
Cooling system
Type: Positive pressure, closed system. The thermostat begins to open at 194 °F (90 °C).
Coolant: Volvo original coolant/antifreeze.
Volume: Normally-aspirated 6-cylinder engine - 9.3 US qts (8.8 liters).
Turbo 6-cylinder engine - 10.1 US qts (9.6 liters).
Power steering fluid
ATF fluid.
Volume: 6 cyl engine - 0.95 US qt (0.9 liter).
Brake fluid
DOT 4+ boiling point > 536°F (280° C) P/N 9437433
Volume: 0.6 US qt (0.6 liter)
Climate control system - refrigerant (R 134a)
Oil: PAG
Volume: 2.2 lbs (1000 g) R134a.
Fuel
Minimum octane requirement - AKI 87 (RON 91)
Volume (fuel tank): 21.1 US gals (80 liters)
Washer fluid reservoir
Volume: 6 cyl: 4.7 US qts. (4.5 liters)
All specifications are subject to change without prior notice.
pg. 134 Fuel system, Distributor ignition system, Suspension
ProCarManuals.com

Fuel system
The engine is equipped with a multiport fuel injection system.
Distributor ignition system
Firing order: 15-3-6-2-4
Distributor ignition setting: Not adjustable
Spark plugs: B 6284 T: P/N 271367-4 (or equivalent)
B 6294 S: P/N 272371-8 (or equivalent)
Spark plug gap: 0.028-0.032" (0.7-0.8 mm)
Tightening torque: 18.4 ft. lbs. (25 Nm)
WARNING!
The distributor ignition system operates at very high voltages. Special safety precautions must be followed to
prevent injury. Always turn the ignition off when:
Replacing distributor ignition components e.g. plugs, coil, etc.
Do not touch any part of the distributor ignition system while the engine is running. This may result in unintended
movements and body injury.
Front suspension
Spring strut suspension with integrated shock absorbers and control arms linked to the support frame. Power-assisted
rack and pinion steering. Safety type steering column.
The alignment specifications apply to an unladen car but include fuel, coolant and spare wheel.
Toe-in measured on the wheel rims: 2.3 mm +/ 0.8 mm
Toe-in measured on tire sides: 2.8 +/ 0.9 mm
Rear suspension
Individual rear wheel suspension with longitudinal support arms, double link arms and track rods.
Toe-in measured on the tire sides: 1.9 mm +/ 1.9 mm
Vehicle loading
The tires on your Volvo should perform to specifications at all normal loads when inflated as recommended on the tire
information label. The label is located on the inside of the fuel filler door and lists vehicle design limits. Do not load
your car beyond the load limits indicated.
WARNING!
Improperly inflated tires will reduce tire life, adversely affect vehicle handling and can possibly lead to failure
resulting in loss of vehicle control without prior warning.
All specifications are subject to change without prior notice.
pg. 135 Electrical system
Bulbs Bulb US no.Power Socket
Headlights
ProCarManuals.com

Opening the trunk from the inside..........63
P
Paint touch-up..........113
Panic function (alarm)..........65
Parking Assistance, rear..........79
Parking brake..........38
Parking brake reminder light..........26
Parking lights..........32
Passenger's seat backrest - folding..........53
PCV system..........119
Polishing..........115
Power moonroof..........41
Power seats..........52
Power steering - speed-sensitive..........81
Power steering fluid ........ 124, 133
Power windows..........39
PROPOSITION 65 WARNING..........125
R
Rain sensor - windshield wipers..........35
Reading lights - front/rear ........ 54
Rear door step lights - replacing..........110
Rear fog light..........27, 32
Rear Parking Assistance..........79
Rear reading lights..........54
Rear seat backrests - folding..........58
Rear suspension..........134
Rear window - heated..........37
Rearview mirror..........40
Refrigerant..........48, 133
Refueling..........72
Remote control - keyless entry system..........61
Remote control - keyless entry system and sideview mirrors..........40
Remote keyless entry system..........61
Remote keyless entry system - replacing batteries..........62
Remote keyless entry system and driver's seat..........53
Replacing bulbs..........106-112
Replacing fuses..........102
Replacing wiper blades..........127
Reporting safety defects..........11
Road assistance..........136
Roadholding..........81
Roof load - maximum..........131
Roof racks..........82
S
ProCarManuals.com

Safety defects - reporting..........11
Safety locks - child..........67
Seat belt maintenance..........11
Seat belts..........2, 3, 14
Seat belts - cleaning..........115
Seats - front..........52
Servicing..........119, 120
Shiftlock..........73, 74, 76
Side direction indicator - replacing..........111
Side impact airbag system (SIPS)..........8
Side marker lights - replacing..........111
Sideview mirrors..........40
Sideview mirrors - heated..........37
Sideview mirrors - memory function..........40
Snow chains..........95
Snow tires..........95
Spare tire.......... 57, 96
Spark plugs..........119, 134
Specifications..........132
Speed -sensitive power steering..........811
SRS..........6
SRS diagnostic system..........26
Stability Traction Control (STC)..........17, 29
Start inhibitor (immobilizer)..........60, 73
Starting the engine..........73
Steering wheel adjustment ........ 36
Steering wheel lock..........36
Storage compartment in center console..........56
Storage compartments..........55/a>
Studded tires..........95
Sun blinds..........42
Supplemental Restraint System..........4, 26
Suspension..........134
Switches in center console ........ 29
T
Tachometer..........25
Tail light bulbs - replacing ........ 108
Temperature gauge..........25
Temporary spare tire..........96
Text window..........28
Three-way catalytic converters..........91
Timing belt..........119
Tire pressure..........96
Tires..........81, 94 - 97
ProCarManuals.com

the vehicle and others sharing the roadway. Avoiding distractions is part of that responsibility.
The following should be checked regularly: *
1 Washer fluid reservoir should be filled with water and solvent (wintertime: windshield washer anti-freeze). See
page 120.
2 Power steering - When cold, the level must not be above the COLD mark and when hot it must not be above the
HOT mark. Top up if the level drops to the ADD mark with ATF fluid. See page 124.
3 Coolant level should be between the expansion tank marks. Mixture: 50% anti-freeze and 50% water. See page 118.
4 Engine oil level should be between the dipstick marks. The distance between the marks represents approx.
1.6 US qts (1.5 liters). See page 123.
5 Brake fluid - check, without removing the cap, that the level is above the MIN mark. Use brake fluid DOT 4+. See
page 124.
* Engine oil should be checked each time the car is refuelled.
Octane rating, see page 70.
Tire pressure, see label located on the rear edge of the right front door.
ProCarManuals.com