
Many fuels contain benzene as a solvent. Unburned benzene has been strongly linked to certain forms of cancer. If you
live in an area where you must fill your own gas tank, take precautions. These may include:
standing upwind away from the filler nozzle while refueling
refueling only at gas stations with vapor recovery systems that fully seal the mouth of the filler neck during refueling
wear neoprene gloves while handling a fuel filler nozzle.
Use of Additives
With the exception of gas line antifreeze during winter months, do not add solvents, thickeners, or other store -bought
additives to your car's fuel, cooling, or lubricating systems. Overuse may damage your engine, and some of these
additives contain organically volatile chemicals. Do not needlessly expose yourself to these chemicals.
pg. 72 Refueling
Refueling
The fuel tank is designed to hold approximately 21.1 US gal. (80 liters) with sufficient volume left over to
accommodate possible expansion of the fuel in hot weather. Be aware that the "usable" tank capacity will be somewhat
less than the specified maximum. When the fuel level is low, such factors as ambient temperature, the fuel's "Reid
vapor pressure" characteristics, and terrain can affect the fuel pumps' ability to supply the engine with an adequate
supply of fuel. Therefore, it is advisable to refuel as soon as possible when the needle nears the red zone, or when the
fuel warning light comes on.
Fuel filler door
Press the button on the light switch panel (see illustration on page 32
) when the car is at a standstill to unlock the fuel
filler door. Please note that the fuel filler door will remain unlocked until the car begins to move forward. An audible
click ill be heard when the fuel filler door relocks.
If you intend to leave your car while it is being refueled, this feature enables you to lock the doors/trunk while leaving
the fuel filler door unlocked.
You can also keep the car locked if you remain inside it during refueling. The central locking button does not lock the
fuel filler door. Be sure the fuel filler door is not obstructed and is completely closed after refueling.
Open the fuel filler cap slowly during hot weather conditions.
NOTE: During a transitional period, a small number of service stations may still have fuel nozzles that are not
compatible with the fuel filler neck on cars equipped with the evaporative control system. Please refer to page 117
for
additional information.
WARNING!
Never carry a cell phone that is switched on while refueling your vehicle. If the phone rings, this may cause a spark
that could ignite gasoline fumes, resulting in fire and injury.
ProCarManuals.com

When starting in cold weather, the transmission may shift up at slightly higher engine speeds than normal until the
automatic transmission fluid reaches normal operating temperature.
CAUTION:
The engine should be idling when you move the gear selector. Never accelerate until after you feel the transmission
engage! Accelerating immediately after selecting a gear will cause harsh gear engagement and premature transmission
wear.
Selecting P or N when idling at a standstill for prolonged periods of time will help prevent overheating of the
automatic transmission fluid.
Do not race a cold engine immediately after starting. Oil flow may not reach some lubrication points fast enough to
prevent engine damage.
WARNING!
Always place the gear selector in Park and apply the parking brake before leaving the vehicle. Never leave the car
unattended with the engine running.
Always open the garage doors fully before starting the engine inside a garage to ensure adequate ventilation. The
exhaust gases contain carbon monoxide, which is invisible and odorless but very poisonous.
* Your car is equipped with an electronic start inhibitor (immobilizer). The keys you received with your car are
specially coded. The code in the key is transmitted to an antenna in the ignition switch where it is compared to the
code stored in the start inhibitor module. The car can only be started if a properly coded key is used.
If two of the keys to your car are close together, e.g., on the same key ring, when you try to start the car, this could
cause interference in the immobilizer system and result in the car not starting. If this should occur, remove one of the
keys from the key ring before trying to start the car again.
pg. 74 Automatic transmission
P (Park)
Use this position when starting the engine or parking the car.
Never use P while the car is in motion.
The parking brake should also be set whenever the car is parked.
The gear selector is mechanically locked in the P position (SHIFTLOCK). To release the gear selector from this
position, the engine must be running (or the ignition key must be in position II) and the brake pedal must be
depressed.
WARNING!
Never leave the car unattended when the engine is running. If, by mistake, the gear selector is moved from P, the car
may start moving.
ProCarManuals.com

tread, these strips become visible and indicate that the tire should be replaced.
Tires with less than 1/16" (1.6 mm) tread have a very poor grip in rain or snow.
When replacing worn tires, it is recommended that the tire be identical in type (radial) and size as the one being
replaced. Using a tire of the same make (manufacturer) will prevent alteration of the driving characteristics of the
vehicle.
To improve tire economy:
Maintain correct tire pressure. See the tire pressure label on the inside of the fuel filler door.
Drive smoothly: avoid fast starts, hard braking and tire screeching.
Tire wear increases with speed.
Correct front wheel alignment is very important.
Unbalanced wheels impair tire economy and driving comfort.
Volvo recommends rotating the tires every 7,500 miles (12,000 km). Tires should be rotated front -to-back/back-to-
front only. Tires must maintain the same direction of rotation throughout their lifetime, and should never be rotated
from one side of the vehicle to the other.
Hitting curbs or potholes can damage the tires and/or wheels permanently.
Flat spots
All tires become warm during use. After cooling, when the vehicle is parked, the tires have a tendency to distort
slightly, forming flat spots. These flat spots can cause vibrations similar to the vibrations caused by unbalanced wheels.
They do, however, disappear when the tire warms up. The degree to which flat spots form depends on the type of cord
used in the tire. In cold weather, it takes longer for the tire to warm up and consequently longer for the flat spot to
disappear.
CAUTION:
The car must not be driven with wheels of different dimensions or with a spare tire other than the one that came with
the car. The use of different size wheels can seriously damage your car's transmission.
pg. 95 Wheels and tires
Snow chains
Snow chains can be used on your Volvo with the following restrictions:
Snow chains should be installed on front wheels only. Use only Volvo approved snow chains.
Special snow chains must be mounted on 215/55 R16, 225/55 R16 and 225/50 R17 tires. Consult your Volvo
retailer.
If accessory, aftermarket or "custom" tires and wheels are installed and are of a size different than the original tires
and wheels, chains in some cases CANNOT be used. Sufficient clearances between chains and brakes, suspension and
body components must be maintained.
Some strap -on type chains will interfere with brake components and therefore CANNOT be used.
Consult your Volvo retailer for additional snow chain information.
CAUTION:
Check local regulations regarding the use of snow chains before installing.
Always follow the chain manufacturer's installation instructions carefully. Install chains as tightly as possible and
retighten periodically.
Never exceed the chain manufacturer's specified maximum speed limit. (Under no circumstances should that limit
be higher than 31 mph (50 km/h).
Avoid bumps, holes or sharp turns when driving with snow chains.
The handling of the vehicle can be adversely affected when driving with chains. Avoid fast or sharp turns as well as
locked wheel braking.
ProCarManuals.com

Fuse box in the passenger compartment
This fuse box is located at the far left side of the instrument panel. Extra fuses and the fuse removal tool are also stored
here. When replacing a blown fuse, be sure to replace it with a new one of the same color and amperage (written on
the fuse).
Location Amperage
1 Low beam headlights 15A
2 High beam headlights 20A
3 Power driver's seat 30A
4 Power passenger's seat 30A
5 Speed -dependent power steering, vacuum pump 15A
6 -
7 Heated seat - front left (option) 15A
8 Heated seat - front right (option) 15A
9 ABS/STC/DSTC 5A
10 Daytime running lights 10A
11 Daytime running lights 10A
12 Headlight wipers (certain models) 15A
13 Electric socket 12 V 15A
14 Power passenger's seat 5A
15 Audio system, VNS 5A
16 Audio system 20A
17 Audio amplifier 30A
18 Front fog lights 15A
19 VNS display 10A
20 -
21 Automatic transmission, shiftlock, extended D2 feed 10A
22 Direction indicators 20A
23 Headlight switch module, climate control system, onboard diagnostic connector, steering wheel
lever modules 5A
24 Relay extended D1 feed: climate control system, power driver's seat, driver's info 10A
25 Ignition switch, relay starter motor, SRS, engine control module 10A
26 Climate control system blower 30A
27 -
28 Electronic module - courtesy lighting 10A
29 -
30 Left front/rear parking lights 7.5A
31 Right front/rear parking lights, license plate lights 7.5A
32 Central electrical module, vanity mirror lighting, power steering, glove compartment light,
interior courtesy lighting 10A
33 Fuel pump 15A
34 Power moonroof 15A
35 Central locking system, power windows - left door mirror 25A
36 Central locking system, power windows - right door mirror 25A
37 Rear power windows 30A
ProCarManuals.com

38Alarm siren* 5A
* Please be aware that if this fuse is not intact, or if it is removed, the alarm will sound.
pg. 105 Fuses in the trunk
Fuses in the trunk
The fuses in the trunk are located behind the left panel. When replacing a blown fuse, be sure to replace it with a new
one of the same color and amperage (written on the fuse).
Ordinary fuses
Location Amperage
1 Rear electrical module, trunk lighting 10A
2 Rear fog light 10A
3 Brake lights (cars with trailer hitches only) 15A
4 Backup lights 10A
5 Rear window defroster, relay 15I - accessories 5A
6 Trunk release 10A
7 Folding rear head restraints 10A
8 Central locking rear doors/fuel filler door 15A
9 Trailer hitch (30 feed) 15A
10 CD changer, VNS 10A
11 Accessory control module (AEM) 15A
12 -
13 -
14
15 Trailer hitch (15I feed) 20A
16 Electrical socket in trunk - accessories 15A
17 -
18 -
ProCarManuals.com

2 0 0 4
VOLVO S80
HomeLink® Universal Transceiver (option)
pg. 153 HomeLink® Universal Transceiver (option)
HomeLink® Universal Transceiver
HomeLink® is an advanced system that can be programmed to learn the codes of three different remote controlled-
devices (e.g., garage door openers, remote lighting, entry door lock). HomeLink®'s sun visor-mounted transceiver,
powered by your car's electrical system, may then be used in place of your hand -held remote controls.
NOTE: For your security, the HomeLink® Universal Transceiver is designed to not function if the car has been
locked from the outside .
Programming the transceiver
1. The ignition switch must be turned to the "accessory" position (II) before programming the HomeLink® Universal
Transceiver.
2. Begin by erasing all 3 factory default channels. Hold down the two outside buttons (buttons 1 and 3 in the
illustration) on the HomeLink® Universal Transceiver for about 20 seconds, until HomeLink®'s indicator light begins
to flash. Then release the buttons.
3. Hold your hand -held transmitter (garage door opener, for example) 2 to 5 in. (5 to 12 cm) away from the
HomeLink® surface, keeping the indicator light in view. For placement questions, contact HomeLink® toll-free 1-
800-355-3515 (Internet: www.HomeLink.com
).
4. Using two hands, push and hold both your hand -held transmitter's button and the transceiver button you wish to
program. The indicator light will flash first slowly, then rapidly. Rapid flashing tells you the HomeLink® button has
been successfully programmed. Release both buttons.
5. If you are programming a rolling code-equipped device (e.g., garage door opener or entry door lock), refer to
"Programming rolling codes" on the next page to complete the programming process.
ProCarManuals.com

Geartronic..........76, 77
Kickdown..........76
Automatic transmission - cold starts..........75
Auxiliary socket..........29, 38
B
Backrests, rear seat - folding..........58
Battery..........89, 135
Battery maintenance..........125 -126
Replacing the battery..........126
Ventilation hose..........126
Blinds - rear/side rear windows..........42
Booster cushion..........13, 15
Booster cushion - integrated..........13
Brake failure warning light ..........26
Brake fluid..........124, 133
Brake system..........16
Bulbs (list)..........135
Bulbs - replacing..........106-112
C
Capacities (oils and fluids)..........129
, 133
Cargo net in trunk..........57
Catalytic converters - three-way..........91
Center console - switches..........29
Center head restraint - rear seat..........3
Central locking buttons..........63
Chains - winter driving..........95
Changing wheels..........98, 99
Chassis setting (R-models)..........69 78
Child booster cushion ......... 13, 15
Child Restraint Anchorages ........ 12
Child safety..........12 -15
Child safety locks - rear doors..........67
Climate controls..........45 - 49
Climate system - general information..........48
Clock..........25
Coat hanger..........53
Cold weather driving..........89
Combination filter..........45, 49
Coolant..........118, 133
Cooling system..........80, 133
Courtesy light..........54
Courtesy lights (front) - replacing..........112
Courtesy lights - exterior..........60
Cruise control..........31
ProCarManuals.com

Cup holder - opening..........56
D
Dimensions..........131
Direction indicator bulbs (front)..........107
Direction indicators..........35
Distributor ignition system..........134
Door step courtesy lights - replacing..........110
Doors and locks..........60
Drive belt..........118
Driver's seat and remote keyless entry system..........53
Driving economy..........80
Driving mode indicator..........25
Driving mode W..........75, 77, 89
Driving with trunk open..........81
E
Economical driving..........80
Electrical system..........135
Electrical system - general information..........81
Electrically operated front seats..........52
Electrically operated moonroof..........41
Electrically operated sideview mirrors..........40
Electrically operated windows..........39
Electronic Brake Force Distribution..........17
Electronic Climate Control(ECC)..........45 - 49
Emergency Locking Retractor (ELR)..........14
Emergency towing..........83, 84
Emergency warning flashers..........37
Emissions systems..........117
Engine - specifications..........132
Engine - starting..........73
Engine air filter..........119
Engine compartment..........121
Engine oil..........89, 122, 123, 133
Exterior courtesy lights..........60
Exterior features - overview..........23
F
Fog light - rear..........27
, 32
Fog lights - front..........32
Folding head restraints..........29
Folding passenger's seat backrest..........53
Folding rear seat backrests ........58
Four-C (active chassis system).........29, 78
Front airbags - SRS..........4-7
Front airbags - SRS - warning light..........26
ProCarManuals.com