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4. Pull the old bulb straight out and press a new one into place.
5. Replace the entire unit in the reverse order.
pg. 90 Replacing bulbs
A - Low beam Bulbs (high and low beams) - H7 B - High beam
Low beam headlight bulb (A) replacement
1. Turn the plastic cover counterclockwise and remove it.
2. Press the wire catches on the retaining clamp (1 in inset illustration above) together and push out (2) to release the
bulb and connector from the headlight housing.
3. Pull the bulb out of the connector.
4. Insert a new bulb into the connector.
5. Reinsert the bulb and connector into the headlight housing. The guide lug must be up to ensure proper positioning.
6. Press the retaining clamp back into position.
7. Reinstall the plastic cover. The marking "Top" on the cover should be up when the cover is reinstalled.
High beam headlight bulb (B) replacement
1. Pull the catch on the lower edge of the cover upward and remove the plastic cover.
2. Press the wire catches on the retaining clamp (1 in inset illustration above) together and push out (2) to release the
bulb and connector from the headlight housing.
3. Pull the bulb out of the connector.
4. Insert a new bulb into the connector.
5. Reinsert the bulb and connector into the headlight housing. The guide lug must be up to ensure proper positioning.
6. Press the retaining clamp back into position.
7. Reinstall the plastic cover. Catch B should snap into position.
Caution:
Do not touch the glass on halogen bulbs with your fingers. Grease, oil or any other impurities can be carbonized onto
the bulb and cause damage to the reflector.
Be sure to use bulbs of the correct type and voltage.
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pg. 127 Engine specifications
Engine
Liquid-cooled gasoline, 5-cylinder, in-line engine. Aluminum alloy cylinder block with cast-iron cylinder liners cast
directly into the block. Aluminum alloy cylinder head with double overhead camshafts and separate intake and outlet
channels.
Engine lubrication is provided by an eccentric pump driven from the crankshaft. Full-flow type oil filter. Exhaust
emission control is accomplished by multiport fuel injection, heated oxygen sensor(s) and three-way catalytic
converter.
Charge air cooler (Intercooler)
Turbocharged engines employ a turbo-compressor to force air into the engine inlet manifold and a charge air cooler to
cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold by approx. 8.7
psi (over atmospheric pressure) and engine power output by approx. 50 horsepower over that developed by the
normally-aspirated engine. The charge air cooler (which resembles a radiator) is located between the turbo-compressor
and inlet manifold.Designation: Volvo B 5234 T9
Output 242 hp at 5400 rpm (180 kw/90 rps)
Max. torque 243 ft. lbs. at 2400-5100 rpm (330 Nm/40-92 rps)
Number of cylinders 5
Bore 3.19" (81 mm)
Stroke 3.54" (90 mm)
Displacement 2.3 liters
Compression ratio 8.5:1
Number of valves 20
Designation: Volvo B 5244 T7
Output 197 hp at 5700 rpm (147 kw/95 rps)
Max torque 210 ft. lbs. at 1800-5000 rpm (285 Nm/30-83 rps)
Number of cylinders 5
Bore 3.27" (83 mm)
Stroke 3.54" (90 mm)
Displacement 2.4 liters
Compression ratio 9.0:1
Number of valves 20
All specifications are subject to change without notice.
pg. 128 Specifications
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Cooling system
Type: Positive pressure, closed system
Thermostat begins to open at 180° F (87° C)
Coolant: Volvo original coolant/antifreeze
Capacity: 7.4 US qts. (7.0 liters)
Fuel system
The engine is equipped with a multiport fuel injection system.
Distributor ignition system
Firing order: 1-2-4-5-3
Distributor ignition setting: Not adjustable
Spark plugs: Champion RC87PYP (or equivalent)
Spark plug gap: 0.03" (0.75 mm)
Tightening torque: 18.4 ft. lbs. +/- 3.7 ft. lbs. (25 Nm +/- 5 Nm)WARNING!
The distributor ignition system operates at very high voltages. Special safety precautions must be followed to
prevent injury. Always turn the ignition off when:
Replacing distributor ignition components e.g. plugs, coil, etc.
Do not touch any part of the distributor ignition system while the engine is running. This may result in unintended
movements and body injury.
All specifications are subject to change without notice.
Front suspension
Spring strut suspension with integrated shock absorbers and control arms linked to the support frame. Power-assisted
rack and pinion steering. Safety type steering column.
The alignment specifications apply to an unladen car but include fuel, coolant and spare wheel.
Toe-in measured on the wheel rims: 2.4 mm +/- 0.7 mm
Toe-in measured on tire sides: 2.9 +/- 0.9 mm
Rear suspension
Delta-link individual rear wheel suspension with longitudinal support arms, double link arms and track rods.
Toe-in measured on the tire sides: 4° +/- 10°
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