2004 SUZUKI SWIFT Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-143
DTC P1510: ECM Back-Up Power Supply MalfunctionS7RS0B1104060
Wiring Diagram
Circuit Description
Battery voltage is supplied so that DTC memory, values for engine control learned by ECM, etc. are kept in ECM even
when the ignition switch is turned OFF.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
1) Connect scan tool to DLC with ignition switch turned OFF.
2) Turn ON ignition switch and clear DTC using scan tool and run engine at idle speed for 1 min.
3) Check DTC.
E23 C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
WHT/REDWHT80A
50A
3
2 1
E23-2
I4RS0A110051-01
1. ECM
2. “RADIO” fuse 3. Main fuse box
DTC detecting condition Trouble area
Back-up power circuit voltage is less than 70% battery voltage for
5 seconds continuously while engine is running.
(1 driving cycle detection logic) Battery voltage supply circuit

Downloaded from www.Manualslib.com manuals search engine 1A-144 Engine General Information and Diagnosis:
DTC Troubleshooting
NOTE
• When measuring circuit voltage, resistance and/or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors re ferring to “Inspection of ECM and Its Circuits”.
• Upon completion of inspection and repair work, perform “DTC Confirmation Procedure” and confirm that the trouble has been corrected.

DTC P1603: TCM Trouble Code DetectedS7RS0B1104061
Wiring Diagram
DTC Detecting Condition
When ECM receives a trouble code from TCM, which indicates that some problem occurred in sensor circuits and its
calculated values used for operations such as idle speed control, engine power control, and so on by TCM, ECM sets
DTC P1603. (TCM outputs the trouble code to ECM when TCM can not compute the engine control signal due to
malfunctions of sensor circuits used for gear shift control.) Step Action Yes No
1 Was “Engine and Emission Control System Check”
performed? Go to Step 2. Go to “Engine and
Emission Control
System Check”.
2 Battery voltage supply circuit check
1) Turn OFF ignition switch.
2) Remove ECM from its br acket with ECM connectors
connected.
3) With engine running, measure voltage between “E23-2” terminal of ECM connector and engine ground.
Is voltage 10 – 14 V? Poor “E23-2”
connection or
intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
If wire and connections
are OK, substitute a
known-good ECM and
recheck.“RADIO” fuse blown,
“WHT” or “WHT/RED”
wire is circuit open or
short circuit.
E23
C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
1
RED
WHT
C37-13
C37-12
RED
WHTC34-7
C34-17
2
I6RS0C110026-01
1. ECM
2. TCM (for A/T model)

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-145
DTC Troubleshooting
NOTE
• When measuring circuit voltage, resistance and/or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors re ferring to “Inspection of ECM and Its Circuits”.
• Upon completion of inspection and repair work, perform “DTC Confirmation Procedure” and confirm that the trouble has been corrected.

DTC P1674: CAN Communication (Bus Off Error)S7RS0B1104062
Wiring Diagram
ESP ® model
Step Action Yes No
1 Was “Engine and Emission Control System Check”
performed? Go to Step 2. Go to “Engine and
Emission Control
System Check”.
2 DTC check
1) Check DTC of TCM referring to “DTC Check in Section
5A”.
Is there any DTC(s)? Go to applicable DTC
diag. flow.
Substitute a known-
good ECM and recheck.
[F]
E85
161
15
2
3
4
5
6
7
8
9
10
11
12
13
14
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
3233
34
35
36
37
38
39
40
41
42
43
44
45
46
47
[D] 12345678910
11
141516
36 34 33 32 31 30 29 24 23
37
181920
G49
[A]
E23
C37
34
1819
567
10
11
17
20
47 46
495051
2122
52 16
25 9
24
14
29
5557 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
4042 39 38
44
45 43 41 331
1213
238
34
1819
567
10
11
17
20
47 46
495051
2122
52 16
25 9
24
14
29
5557 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
4042 39 38
44
45 43 41 331
12
13
238
[C]G28
1234567
8
910
11
1213141516
1718
19
20
212223242526272829303132
[E] G54
109 321
[B]
G37E46
1234567 1234567
8910
11
8910
11
121314 121314
1516171819202122
4
6 1
2
3
REDWHT
REDWHT
REDWHT
REDWHT
REDWHT
E23-3E23-18
E85-42E85-46
E85-13E85-44
E46-1E46-2
G37-4G37-2
REDWHT
REDWHTG49-19G49-18
5
7
WHTG54-9REDG54-10
G28-8G28-10
G28-7REDG28-9WHT
I7RS0B110014-02
[A]: ECM connector (viewed from harness side)
1. ECM
[B]: BCM connector (viewed from harness side) 2. ESP® control module
[C]: Combination meter connector (viewed from harness side) 3. BCM
[D]: Keyless start control module connector (vie wed from harness side) 4. Steering angle sensor
[E]: Steering angle sensor connector (viewed from harness side) 5. Combination meter
[F]: ESP ® control module connector (viewed from terminal side) 6. Keyless start control module
7. CAN junction connector

Downloaded from www.Manualslib.com manuals search engine 1A-146 Engine General Information and Diagnosis:
Non ESP® model
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure 1) Connect scan tool to DLC with ignition switch turned OFF.
2) Turn ON ignition switch and clear DTC by using scan tool.
3) Start engine and run it for 1 min. or more.
4) Check DTC.
REDWHTE03-6E03-12
6
3
7
REDWHT
1
[B]
[A]
G37E46
1234567
1234567
891011
891011
121314 121314
151617
18
19202122 [D]65
1615 14131211 43
2423 2122 10 9 8 7
21
1920 1817
C3417 16
26 2515 14
65 3
42
13 12
23 2224 1110 9
212019 87
18
1
C35
[E]
REDWHTC37-13C37-12REDWHTC34-17C34-7
2
1234567891011
141516
36 34 33 32 31 30 29 24 23
37
181920
[C] [F]
G49
E23-3E23-18
4
REDWHTG28-7G28-9REDWHTG49-19G49-18
5
REDWHTE03-10E03-8
G37-4G37-2
REDWHTE46-1E46-2REDWHTREDWHTG28-8G28-10
RED/BLKWHT/BLKG37-3G37-1
E03
15
16
17
18
19
20
21
22
23
24
25 2
3
4
5
6
7
8
9
10
11
12
1
13
14
26
E23C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
5557 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
4042 39 38
44
45 43 41 33 1
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
5557 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
4042 39 38
44
45 43 41 331
1213
238
G281234567
8
910111213141516
1718
19
20
212223242526272829303132
I6RS0C110027-01
[A]: BCM connector (viewed from harness side) 1. ECM
[B]: ECM connector (viewed from harness side) 2. TCM (A/T model)
[C]: Combination meter connector (viewed from harness side) 3. BCM
[D]: TCM connector (viewed from harness side) 4. Combination meter
[E]: Keyless start control module connector (viewed from harness side) 5. Keyless start control module
[F]: ABS control module connector (viewed from harness side) 6. ABS control module
DTC detecting conditionTrouble area
Transmission error that is inconsistent between
transmission data and transmission monitor (CAN bus
monitor) data is detected more than 7 times continuously.
(1 driving detection logic) •ECM
•BCM
• ABS/ESP®
control module
• TCM (A/T model)
• Keyless start control module
• Combination meter
• Steering angle sensor (ESP ® model)
• CAN communication circuit

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-147
DTC Troubleshooting
NOTE
• When measuring circuit voltage, resistance and/or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors re ferring to “Inspection of ECM and Its Circuits”.
• Upon completion of inspection and repair work, perform “DTC Confirmation Procedure” and confirm that the trouble has been corrected.

Step Action YesNo
1 Was “Engine and Emission Control System Check”
performed? Go to Step 2.
Go to “Engine and
Emission Control
System Check”.
2 Control module connector check
1) Check connection of connectors of all control module/
sensor communicating by means of CAN.
2) Recheck DTC.
Is DTC P1674 detected? Go to Step 3.
Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
3 CAN communication circuit check
1) Turn ignition switch to OFF position.
2) Disconnect connectors of all control module/sensor
communicating by means of CAN.
3) Check CAN communication circuit between control module/sensor for open, short and high resistance.
Is each CAN communication circuit in good condition? Go to Step 4.
Repair circuit.
4 DTC check of ECM
1) Turn ignition switch to OFF position.
2) Connect connectors of di sconnected control module/
sensor communicating by means of CAN.
3) Disconnect connector from any one of control module/ sensor other than BCM and ECM.
4) Recheck ECM for DTC.
Is DTC P1674 detected? Disconnect connectors
of control module/
sensor other than the
one whose connector is
disconnected in Step 3)
one by one and check
that DTC P1674 is
detected by ECM each
time connector is
disconnected. When
DTC P1674 is not
detected by ECM while
checking in this way, go
to description under
“NO” below. If DTC
P1674 is detected by
ECM, go to Step 5.Check power and
ground circuit of control
module disconnect in
Step 3). If circuit is OK,
substitute a known-
good control module
disconnected in Step 3)
and recheck.
5 DTC check of ECM
1) Substitute a known-good BCM and recheck ECM for
DTC.
Is DTC P1674 detected? Substitute a known-
good ECM and recheck.
End.

Downloaded from www.Manualslib.com manuals search engine 1A-148 Engine General Information and Diagnosis:
DTC P1676: CAN Communication (Reception Error for TCM)S7RS0B1104064
Wiring Diagram
Refer to “DTC P1674: CAN Communication (Bus Off Error)”.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure1) Connect scan tool to DLC with ignition switch turned OFF.
2) Turn ON ignition switch and clear DTC by using scan tool.
3) Start engine and run it for 1 min. or more.
4) Check DTC.
DTC Troubleshooting
NOTE
• When measuring circuit voltage, resistance and/ or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors re ferring to “Inspection of ECM and Its Circuits”.
• Upon completion of inspection and repair work, perform “DTC Confirmation Procedure” and confirm that the trouble has been corrected.

DTC detecting condition Trouble area
Reception error of communication data for TCM is
detected for longer than specified time continuously.
(1 driving detection logic) •ECM
• TCM (for A/T model)
• CAN communication circuit
Step
Action YesNo
1 Was “Engine and Emission Control System Check”
performed? Go to Step 2.
Go to “Engine and
Emission Control
System Check”.
2 Check CAN communication error for ECM
1) Check ECM for DTC.
Is there DTC P1674? Go to “DTC P1674:
CAN Communication
(Bus Off Error)”.
Go to Step 3.
3 ECM and TCM connector check
1) Check for proper connection at each ECM and TCM
connector terminals with ignition switch turned OFF.
2) If connections are OK, recheck ECM for DTC with engine running.
Is there DTC P1676? Go to Step 4.
Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
4 DTC check in TCM
1) Check DTC P1774 in TCM.
Is it indicated? Go to “DTC P1774:
CAN Communication
Bus Off in Section 5A”.
Go to Step 5.
5 CAN communication circuit check
1) Disconnect connectors of ECM and TCM.
2) Check CAN communication circuit between ECM and
TCM connectors for open, short and high resistance.
Is each CAN communication circuit in good condition? Go to Step 6.
Repair circuit.
6 DTC check of ECM
1) Connect connectors to ECM and TCM with ignition
switch turned.
2) Check ECM for DTC.
Does ECM communicate with control module other than
TCM (i.e. DTC P1678 and/or P1685 are not detected)? Substitute a known-
good TCM and recheck.
Substitute a known-
good ECM and recheck.

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-149
DTC P1678: CAN Communication (Reception Error for BCM)S7RS0B1104065
Wiring Diagram
Refer to “DTC P1674: CAN Communication (Bus Off Error)”.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure1) Connect scan tool to DLC with ignition switch turned OFF.
2) Turn ON ignition switch and clear DTC by using scan tool.
3) Start engine and run it for 1 min. or more.
4) Check DTC.
DTC Troubleshooting
NOTE
• When measuring circuit voltage, resistance and/ or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors re ferring to “Inspection of ECM and Its Circuits”.
• Upon completion of inspection and repair work, perform “DTC Confirmation Procedure” and confirm that the trouble has been corrected.

DTC detecting condition Trouble area
Reception error of communication data for BCM is
detected for longer than specified time continuously.
(1 driving detection logic but MIL does not light up) •ECM
• ABS/ESP®
control module
•BCM
• CAN communication circuit
Step Action YesNo
1 Was “Engine and Emission Control System Check”
performed? Go to Step 2.
Go to “Engine and
Emission Control
System Check”.
2 CAN communication error check for ECM
1) Check ECM for DTC.
Is there DTC P1674? Go to “DTC P1674:
CAN Communication
(Bus Off Error)”.
Go to Step 3.
3 ECM, ABS control module and BCM connector check
1) Check for proper connecti on at each ECM, ABS/ESP®
control module and BCM connector terminals with
ignition switch turned OFF.
2) If connections are OK, recheck ECM for DTC with engine running.
Is there DTC P1678? Go to Step 4.
Intermittent trouble.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.
4 DTC check in BCM
1) Check DTC U1073 in BCM.
Is it indicated? Go to “DTC U1073 (No.
1073): Control Module
Communication Bus Off
in Section 10B”.Go to Step 5.
5 DTC check of ABS/ESP ® control module
1) Check DTC U1073 in ABS/ESP ® control module.
Is it indicated? Go to “DTC U1073:
Control Module
Communication Bus Off
in Section 4E”.Go to Step 6.

Downloaded from www.Manualslib.com manuals search engine 1A-150 Engine General Information and Diagnosis:
DTC P1685: CAN Communication (Reception Error for ABS/ESP® Control Module)S7RS0B1104066
Wiring Diagram
Refer to “DTC P1674: CAN Communication (Bus Off Error)”
DTC detecting Condition and Trouble Area
DTC confirmation procedure
1) Connect scan tool to DLC with ignition switch turned OFF.
2) Turn ON ignition switch and clear DTC by using scan tool.
3) Start engine and run it for 1 min. or more.
4) Check DTC. 6
CAN communication circuit check
1) Turn ignition switch to OFF position.
2) Disconnect connectors fo rm ECM, BCM and ABS/ESP®
control modules.
3) Check CAN communication circuit for open, short or high resistance.
• Between ECM and ABS/ESP ® control module
• Between ECM and BCM
Is each CAN communication circuit in good condition? Go to Step 7. Repair circuit.
7 DTC check in ECM
1) Connect connectors to ECM, BCM and ABS/ESP ®
control module with ignition switch turned.
2) Check ECM for DTC.
Does ECM communicate with control module other than
BCM (i.e. DTC P1676 and/or DTC P1685 are not detected)? Substitute a known-
good BCM and recheck.
Substitute a known-
good ECM and recheck.
Step
Action YesNo
DTC detecting condition Trouble area
Reception error of communication data for ABS/ESP ®
control module is detected for longer than specified time
continuously.
(1 driving cycle detection logic) •ECM
• ABS/ESP®
control module
• CAN communication circuit