2004 SUZUKI GRAND VITARA Sliding roof

YH4
GRAND
VITARA
8D
WINDOWS, MIRRORS, SECURITY AND LOCKS 8D-1
GENERAL DESCRIPTION8D- 2 . . . . . . . . . . . . . .
Cautions in Servicing 8D- 2. . . . . . . . . . . . . . . . .
Symbols and Marks 8D- 2. . . . . . . . . . . . . . . . . . .
Wiring Color Symbols 8D- 2. . . . . . . . . . . . . . . . .
Abbreviations 8D- 2. . . . . . . . . . . . . . . . . . . . . . . .
Joint Connector 8D- 2. . . . . . . . . . . . . . . . . . . . . .
Fuse Box and Relay 8D- 2. . . . . . . . . . . . . . . . . .
Power Supply Diagram 8D- 2. . . . . . . . . . . . . . . .
Windshield Wiper and Washer 8D- 2. . . . . . . . .
Front Wiper and Washer 8D- 2. . . . . . . . . . . . .
Rear Wiper and Washer (If Equipped) 8D- 3.
Power Door Lock and Keyless Entry
(If Equipped) System 8D- 4. . . . . . . . . . . . . . . .
DIAGNOSIS8D- 5 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield Wiper and Washer 8D- 5. . . . . . . . .
Front Wiper and Washer 8D- 5. . . . . . . . . . . . .
Rear Wiper and Washer (If Equipped) 8D- 5.
Rear Window Defogger (If Equipped) 8D- 5. . .
Power Window Control System 8D- 5. . . . . . . . .
Power Door Lock System (If Keyless
Entry is not Equipped) 8D- 6. . . . . . . . . . . . . . . Power Door Lock and Keyless Entry
System (If Keyless Entry is Equipped) 8D- 7. .
Power Door Mirror Control System 8D- 8. . . . . .
Door Mirror Heater (If Equipped) 8D- 8. . . . . . . .
Power Sliding Roof (If Equipped) 8D- 8. . . . . . .
Front Seat Heater (If Equipped) 8D- 8. . . . . . . .
ON-VEHICLE SERVICE8D- 9 . . . . . . . . . . . . . . . .
Windshield Wiper and Washer 8D- 9. . . . . . . . .
Front Wiper and Washer 8D- 9. . . . . . . . . . . . .
Rear Wiper and Washer (If Equipped) 8D-13.
Rear Window Defogger (If Equipped) 8D-16. . .
Power Window Control System 8D-18. . . . . . . . .
Power Door Lock System (If Keyless
Entry is not Equipped) 8D-20. . . . . . . . . . . . . . .
Power Door Lock and Keyless Entry
System (If Keyless Entry is Equipped) 8D-23. .
Power Door Mirror Control System 8D-30. . . . . .
Door Mirror Heater (If Equipped) 8D-31. . . . . . . .
Power Sliding Roof (If Equipped) 8D-32. . . . . . .
Front Seat Heater (If Equipped) 8D-33. . . . . . . .
SECTION 8D
WINDOWS, MIRRORS, SECURITY AND LOCKS
WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System:

Service on and around the air bag system components or wiring must be performed only by an autho-
rized SUZUKI dealer. Refer to ªAir Bag System Components and Wiring Location Viewº under ªGener-
al Descriptionº in air bag system section in order to confirm whether you are performing service on
or near the air bag system components or wiring. Please observe all WARNINGS and ªService Precau-
tionsº under ªOn-Vehicle Serviceº in air bag system section before performing service on or around
the air bag system components or wiring. Failure to follow WARNINGS could result in unintentional
activation of the system or could render the system inoperative. Either of these two conditions may
result in severe injury.

Technical service work must be started at least 90 seconds after the ignition switch is turned to the
ªLOCKº position and the negative cable is disconnected from the battery. Otherwise, the system may
be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
CONTENTS

YH4
GRAND
VITARA
8D-8 WINDOWS, MIRRORS, SECURITY AND LOCKS
POWER DOOR MIRROR CONTROL SYSTEM
TroublePossible causeCorrection
All power mirrors do not
operate
ªCIGARº fuse blown (Hard Top Model)
ªCIGº fuse blown (Canvas Top Model)

Power door mirror switch faulty

Wiring or grounding faultyReplace fuse to check for short
Replace switch
Repair
One power mirror does
not operate
Power door mirror switch faulty

Actuator (power door mirror motor) faulty

Wiring or grounding faultyReplace switch
Replace actuator
Repair
DOOR MIRROR HEATER (IF EQUIPPED)
TroublePossible causeCorrection
The surface of mirror is
not defrosted although
door mirror heater
switch is ON
ªREAR DEFGº fuse blown (Hard Top Model)
ªDEFº fuse blown (Canvas Top Model)

Door mirror heater switch faulty

Door mirror heater faulty

Wiring or grounding faultyReplace fuse to check for short
Replace switch
Replace outside mirror
Repair
POWER SLIDING ROOF (IF EQUIPPED)
TroublePossible causeCorrection
Sliding roof does not
operate (sliding roof
motor runs OK)
Foreign object stuck in sliding roof rail

Misinstallation of sliding roof rail

Conflicts of sliding roof parts

Misinstallation of sliding roof drive cableRemove or clean stuck object
Install correctly
Fix conflicts
Install correctly
Sliding roof does not
operate (sliding roof
motor does not run)
ªSUN ROOFº fuse blown

Sliding roof switch faulty

Sliding roof motor ass'y faulty

Wiring or grounding faultyReplace fuse to check for short
Replace switch
Replace motor
Repair
FRONT SEAT HEATER (IF EQUIPPED)
TroublePossible causeCorrection
Both seat back and
cushion do not become
hot although seat heater
switch is LO / HI position
ªSEAT HTRº fuse blown (Hard Top Model)
ªS / Hº fuse blown (Canvas Top Model)

Seat heater switch faulty

Seat heater circuit in seat back and / or seat
cushion faulty

Wiring or grounding faultyReplace fuse to check for short
Replace switch
Replace heater front back and /
or heater front cushion
Repair
Only seat back does not
become hot although seat
heater switch is HI
position
Seat heater circuit in seat back faulty
(Hard Top Model)

Seat heater circuit in seat back and / or seat
cushion faulty (Canvas Top Model)

Seat heater switch faulty

Wiring faultyReplace heater front back
Replace heater front back
and / or heater front cushion
Replace switch
Repair
Only seat cushion does
not become hot although
seat heater switch is HI
position
Seat heater circuit in seat back and / or seat
cushion faulty (Hard Top Model)

Seat heater circuit in seat cushion
(Canvas Top Model)

Seat heater switch faulty

Wiring faultyReplace heater front back
and / or heater front cushion
Replace heater front cushion
Replace switch
Repair

YH4
GRAND
VITARA
8D-32 WINDOWS, MIRRORS, SECURITY AND LOCKS
3. To open
4. To close
3. Left turn
4. Right turn
Terminal
Switch
Terminal
Switch
POWER SLIDING ROOF (IF EQUIPPED)
INSPECTION
SLIDING ROOF SWITCH
Check switch for continuity between terminals as shown below.
Slide Switch (1)
CDFCDF
OPEN
OFF
CLOSE
Tilt Switch (2)
EDBEDB
UP
OFF
DOWN
SLIDING ROOF MOTOR ASSEMBLY
1) Remove head lining. Refer to Section 9 for detail.
2) Remove sliding roof motor assembly (1).
3) Connect known-good sliding roof switch (2) to sliding roof motor
assembly.
4) Connect 12 V battery positive terminal to terminal ªAº of motor
assembly (1) and battery negative terminal to terminal ªBº of mo-
tor assembly (1).
5) Check that the sliding roof motor (1) runs according to the move-
ment of the sliding roof switch (2).
Sliding Roof Switch
Motor
Tilt upturns left
Tilt downturns right
Slide openturns right
Slide closeturns left
If motor does not operate as above, replace sliding roof motor
assembly (1).

YH4
GRAND
VITARA
9
BODY SERVICE 9-1
GLASS, WINDOWS AND MIRRORS9- 2 . . . . .
Front Door Glass 9- 2. . . . . . . . . . . . . . . . . . . . .
Front Door Window Regulator 9- 5. . . . . . . . . .
Windshield 9- 6. . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Glass 9-12. . . . . . . . . . . . . . . . . . . . .
Rear Door Window Regulator 9-14. . . . . . . . . .
Quarter Window 9-15. . . . . . . . . . . . . . . . . . . . . .
Back Door Glass 9-16. . . . . . . . . . . . . . . . . . . . .
BODY STRUCTURE9-17 . . . . . . . . . . . . . . . . . . .
Front Door Assembly 9-17. . . . . . . . . . . . . . . . .
Rear Door Assembly 9-18. . . . . . . . . . . . . . . . . .
Back Door / Rear Gate Assembly 9-19. . . . . . . .
Hood 9-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Fender 9-22. . . . . . . . . . . . . . . . . . . . . . . . .
Front Bumper 9-23. . . . . . . . . . . . . . . . . . . . . . . .
Rear Bumper 9-24. . . . . . . . . . . . . . . . . . . . . . . .
Under Body Dimensions 9-25. . . . . . . . . . . . . . .
Body Dimensions 9-26. . . . . . . . . . . . . . . . . . . . .
INSTRUMENTATION AND DRIVER
INFORMATION9-33 . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel 9-33. . . . . . . . . . . . . . . . . . . . .
SEAT9-34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Seat 9-34. . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Seat 9-35. . . . . . . . . . . . . . . . . . . . . . . . . . .
PAINT AND COATINGS9-36 . . . . . . . . . . . . . . . .
Anti-Corrosion Treatment 9-36. . . . . . . . . . . . . .
Metal Replacement Parts Finishing 9-37. . . . .
Plastic Parts Finishing 9-58. . . . . . . . . . . . . . . . .
SECURITY AND LOCKS9-59 . . . . . . . . . . . . . . . .
Front Door Lock Assembly 9-59. . . . . . . . . . . . .
Rear Door Lock Assembly 9-61. . . . . . . . . . . . .
Back Door / Rear Gate Lock Assembly 9-62. . .
Key Coding 9-63. . . . . . . . . . . . . . . . . . . . . . . . . .
SUNROOF / CONVERTIBLE TOP9-64 . . . . . . . . .
Sliding Roof (if equipped) 9-64. . . . . . . . . . . . . .
Canvas Top And Topbow Frames 9-71. . . . . . .
EXTERIOR AND INTERIOR TRIM9-72 . . . . . . .
Floor Carpet 9-72. . . . . . . . . . . . . . . . . . . . . . . . .
Head lining 9-73. . . . . . . . . . . . . . . . . . . . . . . . . .
Roof Trim (2 Door Model) 9-75. . . . . . . . . . . . . .
Side Moldings (if equipped) 9-77. . . . . . . . . . . .
Splash Guard (if equipped) 9-78. . . . . . . . . . . .
Roof Rail (if equipped) 9-79. . . . . . . . . . . . . . . .
Roof Molding 9-79. . . . . . . . . . . . . . . . . . . . . . . .
Luggage Under Box 9-80. . . . . . . . . . . . . . . . . .
SECTION 9
BODY SERVICE
WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System

Service on and around the air bag system components or wiring must be performed only by an autho-
rized SUZUKI dealer. Refer to ªAir Bag System Components and Wiring Location Viewº under ªGener-
al Descriptionº in air bag system section in order to confirm whether you are performing service on
or near the air bag system components or wiring. Please observe all WARNINGS and ªService Precau-
tionsº under ªOn-Vehicle Serviceº in air bag system section before performing service on or around
the air bag system components or wiring. Failure to follow WARNINGS could result in unintentional
activation of the system or could render the system inoperative. Either of these two conditions may
result in severe injury.

Technical service work must be started at least 90 seconds after the ignition switch is turned to the
ªLOCKº position and the negative cable is disconnected from the battery. Otherwise, the system may
be activated by reserve energy in the Sensing and Diagnostic Module (SDM).

When body servicing, if shock may be applied to air bag system component parts, remove those parts
beforehand. (Refer to Section 10B.)
NOTE:
Fasteners are important attaching parts in that they could affect the performance of vital components and
systems, and / or could result in major repair expense. They must be replaced with one of the same part
number of with an equivalent part if replacement becomes necessary.
Do not use a replacement part of lesser quality or substitute a design. Torque values must be used as spe-
cified during reassembly to assure proper retention of these parts.
CONTENTS

YH4
GRAND
VITARA
1. Sliding roof glass
2. Bolt
1. Sun shade
1. Bolt (Torx T25)
9-64 BODY SERVICE
SUNROOF / CONVERTIBLE TOP
SLIDING ROOF (IF EQUIPPED)
SLIDING ROOF GLASS
REMOVAL
1) Open sunshade fully and tilt up sliding roof.
2) Disconnect battery negative cable at battery.
3) Remove sliding roof glass by removing bolts (torx).
INSTALLATION
For installation, reverse removal procedure, noting following
points.
1) Tighten glass fixing bolts temporarily.
2) Position sliding roof glass by closing sliding roof glass complete-
ly.
3) Tighten glass fixing bolts.

YH4
GRAND
VITARA
BODY SERVICE 9-65
Section A ± A
ADJUSTMENT
1) Loosen sunroof glass fixing screws (at 4 locations) and move
sunroof glass up and down 2 to 3 times. In this way, sunroof
glass can be positioned in both vertical and horizontal directions
by elasticity of sliding roof weather strip.
2) Position sunroof glass by such dimensions with respect to roof
panel surface as specified below.
Dimension: ªaº: 0 mm (0.0 in.)
3) After installing all parts and adjusting properly, check sunroof for
proper operation (open, close and up).
SLIDING ROOF DEFLECTOR
REMOVAL
1) Open sliding roof.
2) Disconnect negative cable at battery.
3) Remove screws and disconnect deflector from deflector link.
INSTALLATION
Reverse removal procedure to install deflector.

YH4
GRAND
VITARA
1. Spot light
2. Head lining
3. Sunvisor assemblies
4. Room light
5. Trim
6. Assist grips
1. Sliding roof motor
2. Mounting screw
1. Motor assy
2. Hole (body)
3. Hole (cam)
9-66 BODY SERVICE
SLIDING ROOF MOTOR / RELAY
REMOVAL
1) Remove head lining, refer to HEAD LINING REMOVAL in this
section.
2) Disconnect coupler and remove sliding roof motor assembly by
removing 3 screws.
CAUTION:
After removing sliding motor assembly, do not move
guide and link.
INSTALLATION
For installation, reverse removal procedure, noting following point.
Before installing, connect coupler and push the CLOSE side of the
slide switch.

YH4
GRAND
VITARA
BODY SERVICE 9-67
1. Drain hoses
1. Sliding roof motor
2. Coupler
1. Sliding roof assembly fixing nuts
2. Sliding roof assembly
SLIDING ROOF ASSEMBLY
REMOVAL
1) Remove roof lining. Refer to HEAD LINING REMOVAL in this
section.
2) Remove sliding roof glass. Refer to SLIDING ROOF GLASS
REMOVAL.
3) Disconnect drain hoses connected to sliding roof assembly at 4
locations.
4) Disconnect sliding roof motor at coupler.
5) Remove 6 nuts and then remove sliding roof assembly.