2004 SUZUKI GRAND VITARA Center console

YH4
GRAND
VITARA
1. Wood block
2. Dash panel
t: 45 mm / 1.8 in.
H: 200 mm / 8 in.
W: 100 ± 150 mm / 4 ± 6 in.
1. Transmission jack
2. Engine rear mounting member
3. Gear shift lever case
4. Bolt
TRANSFER 7D-5
TRANSFER ASSEMBLY
Dismounting and remounting of transfer and transmission together
as a unit is described in Section 7A for Manual Transmission or 7B1
for Automatic Transmission, but it is also possible to dismount and
remount transfer assembly by itself as described below.
DISMOUNTING
IN ENGINE ROOM
1) Disconnect negative (±) cable from battery.
2) Remove distributor assembly (if equipped).
3) Place wood block between engine and dash panel so that it
serves as stopper when engine, transmission and transfer unit
hangs down as rear mounting member is removed.
CAUTION:
Make sure to use wood block to prevent contact which
may occur between dash panel and CMP sensor case
(G16), CMP sensor (J20) or intake manifold (H25), and fan
and shroud.
IN CABIN
1) Remove console box.
2) Remove shift lever of transmission and transfer.
ON LIFT
1) Drain transfer oil.
2) Remove rear propeller shaft.
3) Remove front propeller shaft.
4) Disconnect exhaust center pipe.
5) Disconnect speed sensor coupler.
6) Place transmission jack and remove mounting member.
7) Lower transmission jack gradually and check to ensure that
wood block serves as stopper between engine and dash panel.
8) Remove bolts for gear shift lever case.
9) Pull off breather hose.

YH4
GRAND
VITARA
Hard Top Model
Canvas Top Model
LOAD2 LOAD1
1. Heater wire
2. Thermostat
WINDOWS, MIRRORS, SECURITY AND LOCKS 8D-33
FRONT SEAT HEATER (IF EQUIPPED)
SEAT HEATER SWITCH (DRIVER AND PASSENGER SIDE)
INSPECTION
1) Confirm that ignition switch is OFF position.
2) Pull out seat heater switch from front center console box.
3) Disconnect seat heater switch coupler.
4) Check for continuity between terminals at each switch position
as shown below. If check result is not as specified, replace.
SEAT HEATER WIRE
INSPECTION
1) Confirm that seat heater switch is OFF position.
2) Disconnect two couplers of seat heater under the seat cushion.
(If seat under tray is equipped, pull out coupler between tray and
seat cushion.)
3) Check for continuity between terminals as shown below.
If not continuity, replace faulty seat heater.
Hard Top Model
Seat heater circuit in seat back
Between a and b
Between b and d
Between c and e
Seat heater circuit in seat cushion
Between f and g
Canvas Top Model
Seat heater circuit in seat back
Between A And B
Seat heater circuit in seat cushion
Between C and D
Between D and F
Between E and G

YH4
GRAND
VITARA
9-72 BODY SERVICE
1. Front floor carpet
2. Luggage floor carpet
3. Dash panel insulation
1. Dash side trim
2. Front side sill scuffs
3. Center pillar inner lower trim
4. Rear side sill scuff5. Fastener
6. Side sill scuff
7. Rear quarter lower trim
EXTERIOR AND INTERIOR TRIM
FLOOR CARPET
FRONT FLOOR CARPET
REMOVAL
1) Remove front seats and rear seat cushions.
2) Remove seat belt lower anchor bolt.
3) Remove dash side trims, front side sill scuffs (4 door model),
center pillar inner lower rims (4 door model), rear side sill scuffs
(4 door model), side sill scuffs (2 door model) and rear quarter
lower trim.
4) Remove parking brake lever cover, console box and console
box front extension.
5) Remove front floor carpet.
INSTALLATION
Reverse removal sequence to install front floor carpet, noting fol-
lowing point.

When tightening seat belt anchor bolt, refer to Section 10A
ªFRONT SEAT BELTº for tightening torque.
LUGGAGE FLOOR CARPET
Luggage floor carpet is fixed to floor with clips.
REMOVAL
Detach clips, using care not to pull up carpet with force and break
clips. And remove inner trim.
INSTALLATION
Reverse removal sequence to install luggage floor carpet.

YH4
GRAND
VITARA
1. SDM
2. SDM bolt
3. SDM cover
4. SDM connector1. Front center console box
2. Center garnish panel
3. Ashtray
4. Radio hole cover
5. Clock assembly
AIR BAG SYSTEM 10B-67
SDM
WARNING:
During service procedures, be very careful when handling
a Sensing and Diagnostic Module (SDM).
Be sure to read ªService Precautionsº in this section before
starting to work and observe every precaution during work.
Neglecting them may result in personal injury or inactiva-
tion of the air bag system when necessary.
REMOVAL
1) Disconnect negative cable at battery.
2) Disable air bag system. Refer to ªDisabling Air Bag Systemº ear-
lier in this section.
3) Remove rear and front center console box by removing screw
and clips.
4) Remove center garnish panel.
5) Remove ashtray and tuner assembly, clock assembly, tuner
pocket, radio hole cover, etc.
6) Disconnect SDM connector from SDM.
7) Remove SDM (with SDM plate) as an assembly from vehicle.
NOTE:
Do not separate SDM and SDM plate.
INSPECTION
CAUTION:

Do not connect a tester whatever type it may be.

Never repair or disassemble SDM.

If SDM was dropped from a height of 90 cm (3 ft) or more,
it should be replaced.

Check SDM and SDM plate for dents, cracks or deformation.

Check SDM connector for damage, cracks or lock mechanism.

Check SDM terminal for bent, corrosion or rust.
If any faulty condition is found in above checks, replace.

YH4
GRAND
VITARA
1. SDM
2. SDM bolt
3. SDM cover
4. SDM connector
5. Arrow
1. Front center console box
2. Center garnish panel
3. Ashtray
4. Radio hole cover
5. Clock assembly
10B-68 AIR BAG SYSTEM
INSTALLATION
1) Check that none of following faulty conditions exists.

Bend, scratch, deformity in vehicle body mounted on SDM

Foreign matter or rust on mating surface of vehicle body
mounted on SDM
2) Install SDM (with SDM plate) to vehicle.
CAUTION:
Ensure that arrow on the SDM is pointing toward the front
of the vehicle.
3) Tighten SDM bolts to specified torque.
Tightening Torque
(a): 6.0 N´m (0.6 kg-m, 4.5 lb-ft)
4) Connect SDM connector to SDM securely.
5) Install tuner assembly, clock assembly, tuner pocket, radio hole
cover, etc. and ashtray.
6) Install center garnish panel.
7) Install front and rear center console box.
8) Connect negative cable to battery.
9) Enable air bag system. Refer to ªEnabling Air Bag Systemº earli-
er in this section.