2004 SAAB 9-3 engine

142 Starting and drivingSteering wheel lockThe steering wheel lock is electronic. The
lock engages when the remote control is
removed from the ignition and unlocks when
the remote control is inserted. A click can be
heard when the steering wheel lock locks
and unlocks.
If the car is parked with one front wheel
touching the curb, for example, you may
need to turn the steering wheel slightly
when you insert the remote control to allow
the steering wheel lock to unlock. If you do
not succeed on first attempt you must
remove the remote control before trying
again. Turn the steering wheel and insert
the remote control into the ignition switch.
If the steering wheel lock does not disen-
gage it will not be possible to turn the remote
control in the ignition switch.
The following message is shown on the SID:If a fault arises affecting the steering wheel
lock, the following message will be
displayed on the SID:
If the steering wheel lock malfunctions while
the remote control is in the ignition switch,
this may prevent the removal of the remote
control or prevent the car from being
restarted once the engine has been
switched off.
If you have to leave the car, lock the car by
pressing down the lock buttons on the
doors. Lock the front left door from outside
with the traditional key (see page 42). The
car is now locked but the alarm is inactive.
Starting the engine
Steering wheel locked.
Pull out key, turn steering
wheel. Try again.
Steering lock malfunc.
Make a safe stop.
Contact Saab dealer.
WARNING
 When starting the engine:
- Sit down in the driver’s seat.
- Depress the clutch pedal fully. If the
gear lever is not in the neutral position,
the clutch pedal must be fully
depressed or the car will jump
forwards or backwards, which may
cause a crash.
- Never start the car from outside the
vehicle, e.g. through a window that is
down. This could lead to serious
personal injury.
 Cars with automatic transmission:
select position P to remove the ignition
key. The key can only be removed in
this gear position.
 Carbon monoxide (CO) is a colorless,
odorless, poisonous gas. Be alert to
the danger of CO – always open the
garage doors before starting the
engine in the garage.
 Do not rest or sleep in the car when
parked with the engine running. There
is a risk of depressing the accelerator
which could lead to engine damage.
 There is also a danger of CO poison-
ing if the exhaust system is leaking.
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143 Starting and driving
Starting the engineAvoid racing the engine or loading it heavily
before it has warmed up. Do not drive away
before the warning and indicator lights have
gone out.
The engine has an automatic choke and
should be started as follows:
Cars with manual transmission
To start the engine the clutch pedal must
be fully depressed.
1 Make sure the parking brake is applied.
2 Depress the clutch pedal but do not
touch the accelerator.
3 Start the engine. Let the remote control
spring back as soon as the engine has
started and is running smoothly.
Allow the engine to idle for about
10 seconds. Do not apply full throttle for at
least 3 minutes after starting.Cars with automatic transmission
The selector lever must be in the P or N
position.
1 The selector lever must be in the P or N
position.
2 Keep your foot on the brake pedal.
Note! Once the engine has started, the
brake pedal will sink. This is perfectly
normal.
3 Start the engine. Let the remote control
spring back as soon as the engine has
started and is running smoothly.
Allow the engine to idle for about
10 seconds. Do not apply full throttle for at
least 3 minutes after starting.
Useful tips on starting the engineIf the engine has failed to start after several
attempts in very cold weather, proceed as
follows:
1 Turn the ignition switch to ON (it is
essential that you turn the ignition to
ON before depressing the accelerator).
2 Press the accelerator to the floor and run
the starter motor for 5-10 seconds. This
will prevent the engine being flooded
(fully depressed accelerator cuts off the
fuel supply).
3 Now start the engine in the normal way
- do not touch the accelerator.
If the engine stalls immediately after starting
(e.g. if the clutch was released too quickly),
do not touch the accelerator when restarting
the engine.
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144 Starting and drivingImportant
considerations for
driving1 Starting and driving
 Do not use full throttle until the engine
is warm, so as to avoid unnecessary
wear. If the needle of the turbo gauge
repeatedly enters the red zone, the
engine may suddenly lose power, due
to the initiation of a monitoring system
that limits the boost pressure. Contact
a Saab dealer as soon as possible.
 Under certain barometric conditions
(high outside temperature and/or high
altitude) the needle may enter the first
part of the red zone without necessarily
indicating that a fault has arisen.
 A protective function (interruption of the
fuel supply) limits the engine speed.2 Stopping the engine
 Do not rev the engine immediately
before switching it off - stop the engine
when it is idling.
3 Regulating the charging pressure
 The system is optimized for AON 90.
One of the advantages of boost pres-
sure regulation is that the engine can
also be run safely on gasoline with a
lower octane rating, although not lower
than AON 87. Severe engine damage
will occur if gasoline lower than 87
octane is used. However, engine
performance will fall slightly and heavy
loading and laboring should be
avoided. For optimum performance,
use the recommended grade of fuel.
 The maximum boost pressure is regu-
lated according to the tendency of the
engine to knock. Short-lived knocking
is perfectly normal. This can occur
when the engine is running at about
3,000 rpm under a heavy load. The
extent of this knocking will depend on
the grade of fuel in the tank.
 Isolated instances of knocking can
occur with low-octane fuel. This
controlled form of knocking, followed
by a reduction in the boost pressure, is
a sign that the control system is work-
ing normally, and is perfectly safe for
the engine.
Limp-homeThe engine management system has a
diagnostic feature that checks a number of
internal functions. If a fault is detected in the
throttle valve, the engine management
system will set the throttle system to the
limp-home mode. This means:
 idling control will be poor (uneven idling
since regulated by ignition and fuel
supply)
 engine performance will be reduced
 the cruise control will not function
 the capacity of the A/C compressor will be
limited.NOTICE If the engine sounds strange there is a
malfunction. Contact a Saab dealer
immediately.
 The use of fuel with too low an octane
rating can cause serious engine
damage.
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145 Starting and driving
If the diagnosis function detects a fault in the
engine management system, the light
"Engine malfunction (CHECK ENGINE)" in
the instrument panel will come on (see page
75). Have the car checked at a Saab dealer
as soon as possible.
The following message is shown on the SID:
Important considerations with
catalytic convertersThe catalytic converter is an emission con-
trol device incorporated in the car’s exhaust
system. It consists of a metal canister with a
honeycomb insert, the cells of which have
walls coated in a catalytic layer (precious
metal alloy).
To ensure that the catalytic converter con-
tinues to function properly, and also to avoid
damage to the converter and its associated
components, the following points must be
observed: Have the car serviced regularly in accord-
ance with the service program.
 Always be alert to any misfiring of the
engine (not running on all cylinders) and
any loss of power or performance. At the
first sign of a malfunction, reduce speed
and take the car to a Saab dealer.
 If the engine fails to start (in severe cold
or if the battery is flat), the car can be
bump started (manual transmission only)
or started using jump leads to a donor
battery. However, as soon as you have
started the engine, it is important that it
runs on all cylinders. If it is misfiring, allow
it to idle for up to 5 minutes to give it time
to settle and run smoothly. If, after this
time, the engine still fails to run properly,
switch off the engine to avoid serious
damage to the catalytic converter.
Contact a Saab dealer for advice. Reduced engine power.
Contact Saab dealer.
NOTICEIf "Engine malfunction (CHECK
ENGINE)" warning light starts to flash
(indicating that the engine is misfiring and
the catalytic converter can be damaged),
ease off the accelerator slightly. The light
should go out or start to shine constantly.
If the light continues to flash despite
easing off the accelerator, you may
continue to drive the car but at the mini-
mum throttle permitted by the current traf-
fic situation. Have the car checked as
soon as possible at a Saab dealer.
NOTICEUse only unleaded gasoline. Leaded
gasoline is detrimental to the catalyst and
oxygen sensor and will seriously impair
the function of the catalytic converter.
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146 Starting and driving Never park the car on dry grass or other
combustible material. The catalytic
converter gets very hot and could there-
fore start a fire.
 Never drive off if the engine is misfiring.
 If you bump start the car when the engine
is already at normal working temperature,
the engine must start to run on all cylin-
ders. Abort bump starting if the engine
fails to start immediately.
Failure to strictly follow these instructions
can result in damage to the catalytic con-
verter and associated components, and
could represent a breach of the warranty
conditions.
NOTICEIf the car runs out of gas, air may be drawn
in with the fuel, which, in turn, can cause
the catalytic converter to be damaged by
overheating.
WARNING
If the engine is being run with the car on a
rolling road or dynamometer, to ensure
adequate cooling, air must be blown into
the engine compartment and under the
car at a rate equivalent to the ram-air
effect that would obtain at the corre-
sponding road speed.
Engine management system with catalytic
converter1 Engine control module
2 Oxygen sensor
3 Catalytic converter
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147 Starting and driving
Refueling
Only use fuel from a well-known oil
company.
All Saab gasoline engines can be driven on
gasoline with an octane rating between
AON 87–93.
The engine management system monitors
the combustion and automatically adapts to
the fuel used.
Always use the correct grade of fuel:
unleaded AON 87–93.For optimum performance Saab recom-
mends:
2.0t engine 175 hp – AON 90.
2.0 Turbo engine 210 hp - AON 90.
Sometimes, gasoline can contain a number
of additives containing oxygen. The most
common of these are alcohol or some type
of ether. The maximum oxygen level is
restricted by national regulations.
If fuel containing a mixture of alcohol is
used, the maximum levels approved by
Saab are: 5 % by volume of methanol; or
10 % by volume of ethanol. The most
common type of ether used is MTBE
(methyl tertiary butyl ether), of which fuel
may contain a maximum of 15 % by volume.
Refueling1 Switch off the engine.
2 Open the filler cap, located in the right-
hand rear fender.
3 Insert the fuel pump nozzle beyond the
flange on the filler pipe and let the first
mark (a ring, a pimple or the first spring-
coil) rest on the flange. Do not withdraw
the nozzle while filling is in progress.
4 Cease refueling the first time the pump
stops.
WARNING
Gasoline fumes are highly explosive.
Therefore:
never smoke while refueling
never use gasoline for any purpose
other than as engine fuel
 gasoline is extremely flammable and
can cause severe burns. No open or
exposed flames near gasoline
 do not use a mobile phone at the same
time as refueling
NOTICE Do not overfill. Fuel should not come
right up the filler pipe as room for
expansion is needed for when the
temperature rises.
 The use of fuel with too low an octane
rating can cause serious engine
damage.
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149 Starting and driving
Recommended fuel:For optimum performance we recommend
90 AON for 175 hp engines and 93 AON for
210 hp engines.
Octane rating is determined according to
the formula:
where MON is the Motor Octane Number,
and RON is the Research Octane Number.
The average of these two values is the
octane rating of the gasoline as it appears
on the pump at a retail gas station. This
value is sometimes referred to as the "Anti-
Knock Index" (AKI) or the "Average Octane
Number" (AON).To avoid deposit formation on the fuel injec-
tors which can cause poor driveability, use
only quality gasolines that contain deter-
gents and corrosion inhibitors. Because
gasolines sold at retail gas stations vary in
their composition and quality, you should
switch to a different brand if you begin expe-
riencing driveability and/or hard starting
problems shortly after refueling your car. In
recent years, a variety of fuel additives and
alcohols or oxygenates have been blended
with gasoline. These types of gasolines may
be found in all parts of the United States and
Canada, but particularly in geographic
areas and cities that have high carbon
monoxide levels. Saab approves the use of
such "reformulated" gasolines in its prod-
ucts, which help in reducing pollution from
all motor vehicles, provided that the follow-
ing blending percentages are met by such
fuels:
 Up to 10 % ethanol by volume, with corro-
sion inhibitors.
 Up to 15 % MTBE by volume (methyl
tertiary butyl ether).
Up to 5 % methanol by volume, with an
equal amount of a suitable co-solvent and
added corrosion inhibitors.Other, less common, fuel additives used by
some gasoline dealers are also acceptable,
provided that the resultant gasoline is not
more than 2.7 % oxygen by weight. In many
cases, you may not be able to determine the
exact type or percentage by volume of fuel
additive in the gasoline you purchase for
your car.
Some Canadian and U.S. gasolines contain
an octane enhancing additive called meth-
lycyclopentadienyl manganese tricarbonyl
(MMT). If such fuel is used, your emission
control system performance may deterio-
rate and the malfunction indicator lamp on
your instrument panel may turn on. If this
occurs, return to your authorized Saab
dealer for service.
However, these blended gasolines are reg-
ulated and should never exceed these rec-
ommended blend percentages and service
station operators should know if their gaso-
lines contain detergents and oxygenates,
and have been reformulated to reduce vehi-
cle emissions. Nevertheless, if you begin to
notice a problem with the way your car starts
or runs shortly after it has been refueled, try
a different brand of gasoline. MON + RON
2
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150 Starting and driving
Fuel (Gasoline Engine)Use regular unleaded gasoline rated at 87
octane or higher. Use of gasoline with an
octane rating lower than 87 can result in
severe engine damage. Damage caused by
incorrect fuel being used is not covered
under the terms of the New Car Warranty
and will be the responsibility of the owner. It
is recommended that the gasoline meet
specifications which were developed by the
American Automobile Manufacturers Asso-
ciation (AAMA) and endorsed by the Cana-
dian Motor Vehicle Manufacturers Associa-
tion for better vehicle performance and
engine protection. Gasolines meeting the
AAMA specification could provide improved
driveability and emission control system
performance compared to other gasolines.
Be sure the posted octane is at least 87. If
the octane is less than 87, you may get a
heavy knocking noise when you drive. If it’s
bad enough, it can damage your engine. If
you’re using fuel rated at 87 octane or
higher and you hear heavy knocking, your
engine needs service. But don’t worry if you
hear a little pinging noise when you’re accel-
erating or driving up a hill. That’s normal,
and you don’t have to buy a higher octane
fuel to get rid of pinging. It’s the heavy, con-
stant knock that means you have a problem.
NOTICEHigher concentrations of methanol than
listed above, or the use of methanol-
blended gasoline without suitable co-
solvents and corrosion inhibitors, can
damage your car’s fuel system, leading to
the need for repairs which are not
covered by Saab’s product warranty.
NOTICEThe engine control module (ECM) moni-
toring the engine parameters also stores
fault codes.
Under certain circumstances, this may
cause constant illumination of the Engine
malfunction (CHECK ENGINE) lamp
, thus indicating a fault that must be
checked by your Saab dealer, see page
75.
NOTE: always observe the following two
measures:
 Make sure that the fuel filler cap is
screwed on correctly before the
engine is started. Screw on the fuel
filler cap until you hear a distinct click.
Avoid driving with the fuel low level indi-
cator illuminated. The symbol illuminates
when less than approximately 2.5 gallons
(10 litres) of fuel remains in the tank.
In Canada, look for the
"Auto Makers’ Choice" label on
the fuel pump
.
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