2004 PORSCHE 911 TURBO sensor

Engine cooling.
The 911 Turbo engine features
cross-flow water cooling with fully
integrated coolant management.
This technology ensures a
consistent flow of coolant to each
of the engine’s cylinders. All
coolant passages are integral to
the block, thus eliminating the
need for external hoses. Each
cylinder receives a fresh supply
of coolant which has not been
pre-warmed by the engine. As well
as improving reliability, this
helps to minimise maintenance
requirements. Waste heat from
the oil is transferred to the
coolant via two oil/water heat
exchangers. The coolant is routed
through twin radiator modules
ahead of the front wheels and a
centrally placed unit in the nose.
Engine management.
Optimum performance is assured
at all times with the aid of
the Motronic ME7.8.1 engine
management system. On the new
911 Turbo, this powerful ECU is
responsible for all engine-related
functions and assemblies (see
diagram). Key among these are
the Variable Turbine Geometry
(VTG), VarioCam Plus and
electronic throttle system – one
of the essential prerequisites
for the standard Porsche Stability
Management (PSM). The results:
optimum economy, emissions
and performance, regardless of
driving style.Another important task performed
by the engine management
system is cylinder-specific knock
control. By preventing pre-ignition
at high engine speeds, this
function can avert costly damage
to the pistons and cylinders. Since
temperatures tend to vary in
different parts of the engine, each
cylinder is monitored separately.
If a risk is detected, the individual
ignition timing is adjusted.
The EU-compliant on-board
diagnostics system provides
continuous fault detection and
early warning for the exhaust
and fuel supply systems. The
resulting benefits are active
prevention of harmful emissions
as well as consistent rates of
fuel consumption.
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Input data Used to regulate /control
Engine management system
(Motronic ME7.8.1)
Engine load
Pressure upstream from throttle
Throttle-valve angle
Engine speed (from crankshaft)
Camshaft phase angles
Throttle-pedal position
Lambda signal
Knock sensor signal
Ignition
Fuel injection
Throttle valve
Heating elements in lambda sensors
Fuel pump
Fuel-tank venting
CAN interface to
all-wheel drive control unit CAN interface to transmissionMoment interface to Porsche
Stability Management (PSM)
VarioCam Plus
– camshaft phase angle
– valve lift control
Electronic controller for
Variable Turbine Geometry (VTG)
Bypass valve
Secondary air injection
Engine-bay fan
Starter
On-board diagnostics
Air-conditioning compressor
Interface to instrument cluster
Radiator fans
Vehicle speed
Air-conditioning settings
Engine immobiliser status
Clutch pedal switch
Ambient air pressure
Temperatures
– coolant
– airflow upstream from throttle
– engine oil
– air in engine compartment
– ambient air
Exhaust-gas temperature

Fuel injection.
Fuel is supplied to each of the six
cylinders by means of sequential
fuel injection. The timing of each
injection and the volume supplied
to each bank of cylinders are
controlled by the Motronic ME7.8.1
engine management system.
Adjustments are based on a range
of variables, such as throttle
position, engine speed, boost
pressure, coolant temperature
and exhaust gas composition. Theresults are optimised combustion
and fuel consumption. A hot-film
air mass sensor monitors the
density of the incoming air to
ensure the optimum air/fuel
mixture, regardless of weather
and altitude.
Ignition system.
The 911 Turbo is equipped with
a static high-voltage ignition
system. Each individual plug has
a separate ignition coil, ensuring
perfect combustion every time.
The role of distributor is performed
by the engine management
system, which operates the coils
directly. The result: optimum
performance with minimal fuel
consumption.
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are reduced thanks to lengthy
replacement intervals for both
the engine oil (18,000 miles) and
air filter unit (36,000 miles). The
spark plugs require changing after
36,000 miles or a maximum of
every four years. The generator,
power-steering pump and air-
conditioning compressor are all
driven by a single self-adjusting
belt with a service life of 54,000
miles. The hydraulic tappets
provide automatic adjustment of
all valve clearances, while the
drive chains on the camshafts
and auxiliary shafts will also last
the life of the car.
Basic servicing is required after
18,000 miles or a maximum of
two years on the road. The first
major service is due at 36,000
miles or every four years at the
latest. The results: lower running
costs and virtually uninterrupted
enjoyment from your Porsche.
Exhaust system.
The exhaust system on the
911 Turbo is made from highly
durable stainless steel. The
system consists of two separate
tracts, one for each bank of
cylinders. The catalytic converters
are extremely heat-resistant,
yet quick to reach temperature
(and thus optimum performance)
when the engine is started
from cold.Twin lambda sensors in each of
the exhausts enable continuous
monitoring of the combustion
process. An additional pair of
sensors* is used to measure
the efficiency of the catalytic
converters.
Servicing.
Another pleasant surprise on the
new 911 Turbo is the standard
service schedule. Running costs
The new six-speed manual
gearbox in the 911 Turbo is
specifically adapted to the car’s
high levels of engine torque.
Designed primarily for sports
driving, one immediate
characteristic is the perfectly
judged spread betweensuccessive ratios as you upshift
through the gears. The gearshift
throw is short and precise,
with only minimal force required.
Thanks to a dual-mass flywheel,
this uncompromising setup means
there’s never any compromise
in comfort. The linkage provides
a direct connection with the
gearbox while insulating
the lever from engine vibration.
One final detail – the new gear
lever design – is exclusive to
the 911 Turbo.
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Six-speed manual gearbox.
Superlative power requires equal precision.
Gear lever exclusive to 911 Turbo* Not in markets with leaded fuel.

Tiptronic S also includes a warm-
up function designed to minimise
exhaust emissions. When the
car is started, the engine speed is
increased so that the catalytic
converters reach their optimum
operating temperature within the
shortest possible time. braking on descent. This, of
course, helps to reduce the
load on the braking system. If
traction is lost under braking
in the wet or on snow, the system
automatically changes up to
restore lateral grip and bring the
car back into line. there is no need to use a kick-
down function. Unlike conventional
automatic systems, Tiptronic S
does not shift up when the throttle
is released, thus enabling
optimum acceleration when exiting
a corner with no loss of stability
due to changes in load. Mid-corner
gearshifts are also prevented,
thereby enhancing stability and
safety. Under heavy braking, the
system shifts down, using engine
braking to slow the car. The
function is enabled during high-
performance use when the driver
releases the throttle to apply
the brake within a period of
1.5 seconds. These active
downshifts enhance the car’s
performance, particularly when
braking for a corner. Under
prolonged braking, additional
downshifts are performed based
on the amount of brake force
applied. An incline sensor
improves uphill acceleration and
makes better use of engine
The 911 Turbo is available with
optional five-speed Tiptronic S
offering a highly rapid gearshift
action. This versatile option offers
fully automatic five-speed
operation as well as direct manual
control.
In manual mode, you can change
gear by hand using gearshift
controls on the steering wheel.
Simply press up to change up,
and down to change down. The
clutch function is fully automatic.In automatic mode, the standard
gearshift pattern, designed
for maximum fuel economy, can
be steplessly varied up to a
dedicated ‘Sport’ configuration
for optimum high-performance
driving. Each gearshift point is
automatically selected based on
current driving style and road
conditions. Within a short space
of time, you’ll develop a feel for
the system and begin to influence
gearshifts using the throttle alone.
The benefits of Tiptronic S are
particularly apparent when
exploring the car’s potential. Even
in automatic, the rapid gearshift
action enables remarkable agility
under acceleration. The imme-
diacy of response, with virtually
no interruption in drive, is now
more than comparable with a
Porsche manual gearbox. At just
3.7 seconds, the new 911 Turbo
with Tiptronic S is 0.2 seconds
quicker to 100 km / h (62 mph)
than the standard manually
equipped car.
While still in automatic, you can
change gear by hand using the
rocker controls on the steering
wheel. If there is no manual input
for a period of 8 seconds,
the system reverts to automatic
mode.
If the car is driven more assertively,
the system automatically selects
the ‘Sport’ gearshift pattern, i.e.,
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Tiptronic S gear selector lever Tiptronic S control on steering wheel
Tiptronic S.
Manual and automatic in one versatile solution.

using the automatic brake
differential (ABD) function. For
optimum traction, manual gearbox
cars can also be equipped with
an optional mechanical limited-slip
rear differential (see page 56).
Assisting PTM is a new and
specially uprated version of
Porsche Stability Management
(PSM – see page 58). Combined,
these systems ensure optimum
torque distribution – and thus
optimum drive – in every type of
road scenario, including high-
speed straights, hairpin bends and
challenging, variable-grip surfaces.
Under heavy braking where ABS
is required, the multi-plate clutch
severs all front drive so that
each front wheel can be controlled
separately
by the ABS without
being influenced by the rear wheel
dynamics.
The traction benefits of the new
electronically controlled system
are particularly apparent in
the wet or on snow. In these
conditions, the new 911 Turbo
offers breathtaking acceleration.
In short, PTM offers greater
active safety, greater performance,
and even more of the positive
handling and agility you’d expect
from a 911 Turbo.
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differential (ABD) and anti-slip
regulation (ASR).
The electronically controlled clutch
is used to vary the drive torque
transmitted to the front axle. The
previous 911 Turbo had a multi-
plate clutch filled with a viscous
fluid, which ‘passively’ determined
the front/rear torque split. On
this latest evolution, the fluid is
replaced by active, electronic
control.While the viscous-fluid system
responds to relative differences in
front/rear axle speed, the new
electronic clutch offers a more
direct response to changing road
scenarios. The status of the car
is continuously monitored with the
aid of on-board sensors. These
are used to measure a range of
values, including the rotational
speed of all four wheels, the lateral
and longitudinal acceleration of
the car, and the current steering
angle. The sensor data is analysed
in ‘real time’ by PTM, enabling
immediate adjustments in front-end
drive torque as and when required.
If, for example, the rear wheels
lose traction under acceleration, a
greater proportion of drive torque
is automatically transmitted to
the front axle. The integral ASR
function is also used to minimise
wheel-spin. When
cornering,
the system controls drive to the
front wheels in order to maintain
optimum lateral grip. On variable-
grip surfaces, traction is enhanced
· 48 · Electronically controlled multi-plate clutchAll-wheel drive system
Genuine high performance calls for
more than just a powerful engine.
It also requires an effective means
of applying that power to the road.
On the 911 Turbo, this is achieved
by means of permanent all-wheel
drive and an all-new version of
Porsche Traction Management
(PTM). The key mechanical feature
within the AWD system is the
electronically controlled multi-plate
clutch. Integral functions within
PTM include an automatic brake
Electronically controlled all-wheel drive with Porsche Traction Management (PTM).
The intelligent application of power and torque.

The new 911 Turbo is equipped
with Porsche Active Suspension
Management (PASM) as standard.
This electronic active damping
system offers continuous adjust-
ment of the damping force on
each wheel based on current road
conditions and driving style.
PASM has two driver-selectable
setup modes, ‘Normal’ and ‘Sport’,
which share a minimal degree
of overlap. While ‘Normal’ provides
a blend of performance and
comfort, the ‘Sport’ setup mode
has a much firmer range of
settings. The system responds to
changing road conditions and/or
driving style by continuously
varying the individual damping
forces within the parameters
defined for the selected setup
mode (‘Normal’ or ‘Sport’).
PASM uses a range of sensors
to monitor any movement in the
body of the car (e.g., under
acceleration, braking or on uneven
road surfaces). The PASM control
unit uses this data to obtain a
real-time evaluation of the forces
acting on the car. The system
responds continuously with a
corresponding modification of
individual damping force s in
accordance with the selected
setup mode. The results are a
reduction in both pitch and roll
as well as consistent road-holding
from all four wheels.
If ‘Sport’ mode is selected, the
suspension is set to a harder
damper rating. If the quality of
the road surface falls below a
certain threshold, the system
immediately changes to a softer
rating within the ‘Sport’ setup
range. This adjustment enhances
occupant comfort as well as
traction and grip. When the road
surface improves, PASM
automatically reverts to the
original, harder rating.
If ‘Normal’ mode is selected, and
the car is driven more assertively,
PASM automatically switches to
a harder rating within the ‘Normal’
setup range. As the dampers
become stiffer, the car becomes
more stable, ensuring higher
levels of active safety as well as
greater enjoyment from your
Porsche.
Limited-slip differential.
The manual gearbox version of
the new 911 Turbo is available with
an optional mechanical limited-slip
rear differential. Key benefits
include greater rear-end traction
when exiting hairpin bends as
well as on variable-grip surfaces.
It also compensates for changes
in wheel loads caused by throttle
modulation when cornering.
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Porsche Active Suspension Management (PASM).
From ultimate comfort to optimum performance,
all at the push of a button.
Rebound in ‘Normal’ mode –
damper piston with bypass
valve openRebound in ‘Sport’ mode –
damper piston with bypass
valve closed
Compression in ‘Sport’ mode –
damper piston with bypass
valve closedCompression in ‘Normal’ mode –
damper piston with bypass
valve open

This latest evolution of Porsche
Stability Management (PSM)
provides automatic assistance in
critical road scenarios. A powerful
driver aid, it uses a range of
sensors to monitor the direction,
speed, yaw velocity (speed of
rotation around the vertical axis)
and lateral acceleration of the car.
With this information, it can
then calculate the actual direction
of travel. If the car begins to
oversteer or understeer, PSM
applies selective braking onindividual wheels to bring it safely
back into line. Whenever PSM is
required to intervene, an indicator
light in the cockpit is illuminated.
Another scenario in which PSM is
invaluable is when applying the
throttle on wet or other low-grip
surfaces. Here, PSM uses the ABD
(automatic brake differential) and
ASR (anti-slip regulation) functions
in PTM to maintain traction and
stability.Standard equipment on the
911 Turbo, PSM assists with high-
precision inputs that enhance the
athleticism and agility of the car.
When ‘Sport’ mode is selected
on the optional Sport Chrono
Package Turbo (see page 60),
the PSM threshold is raised
higher still enabling greater driver
involvement – particularly
at speeds of up to 70 km / h
(44 mph).
The integral ABS ensures shorter
braking distances in critical road
scenarios. System inputs are
smooth and precise fo r greater
driver comfort. Active safety is
further enhanced with the aid of
two additional brake functions:
electronic brake prefill and brake
assist.
The prefill function is automatically
enabled whenever the throttle
pedal is suddenly released. The
pressure in the brake lines is
marginally increased, bringingeach of the pads into light contact
with the corresponding disc. If
the driver then decides to use the
brakes, the system can apply
the maximum force with virtually
no delay.
The brake assist function is
specifically designed for use in
emergency stops. When the
pressure on the brake pedal
exceeds a predefined threshold,the brake assist function uses
the PSM hydraulics to apply the
pressure required for maximum
deceleration. The result: shorter
braking distances.
For a more natural drive, PSM can
be manually disabled leaving only
the automatic brake differential
(ABD) in place. Although essentially
inactive, PSM remains present in
the background and can intervene
immediately under heavy braking
where at least one front wheel
requires ABS assistance. In ‘Sport’
mode, PSM will only respond
when ABS is active on both front
wheels.
In short, PSM provides the ideal
balance between electronically
assisted active safety and
freedom to enjoy the car’s
potential.
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Oversteer without PSM Oversteer with PSM
Car steers off line
Car steers off line PSM corrects
steering and
stabilises car
PSM corrects
steering and
stabilises car
Understeer without PSM Understeer with PSM
The new 911 Turbo |Chassis
Porsche Stability Management (PSM).
Enhanced stability control for the new 911 Turbo.

For maximum manoeuvrability,
PSM can be partially disabled
while the car is still in ‘Sport’
mode. PSM simply monitors the
forces acting on the car and
will only intervene in the most
critical of situations, e.g., when
ABS assistance is required on
both front wheels.
To help you quantify this
increased performance, the
Sport Chrono Package Turbo
includes a swivel-mounted timer
on the dashboard. Functions
are accessed via the control
stalk for the on-board computer.
Analogue dials measure hours,
minutes and seconds, while aseparate digital field displays
whole seconds, tenths and one
hundredths of a second. The
digital field runs in parallel with
a second display which is
conveniently located in the
instrument cluster.
Individual lap times can be
viewed, stored and analysed using
a special ‘performance display’
added to Porsche Communication
Management (see page 86).
Available information includes the
time and distance travelled on
the current lap, as well as the
number of laps completed and
the respective times. The system
can also display the current
fastest lap and remaining range
till empty. Driving times can be
recorded for any stretch of road
and benchmark times can be
defined. Other useful features
include a memory function
accessible via PCM. This can beused to store a range of personal
preferences, such as daytime
driving lights, ‘Welcome Home’
light function, air conditioning,
rain sensor activation and door-
lock mode.
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