2004 PONTIAC GTO service

Hydraulic Clutch
The clutch fluid level should be checked weekly. A fluid
loss in this system could indicate a problem. If the
clutch fluid requires constant filling up it could indicate a
leak. Have the system inspected and repaired by
your dealer. Adding fluid won’t correct a leak.
When to Check and What to Use
Refer to the Maintenance
Schedule to determine the
proper fluid. SeeOwner
Checks and Services
on page 6-9and
Recommended Fluids and
Lubricants on page 6-13.
How to Check and Add Fluid
To check the fluid level, look at the markings on the
reservoir. If the fluid level is between the MIN and the
MAX line, the fluid level is correct. SeeEngine
Compartment Overview on page 5-12for more
information on location. If the fluid level is between
these marks do not remove the cap, as the fluid
will quickly absorb moisture.
If fluid does need to be added, first turn the vehicle off.
Remove the cap and add the proper fluid. Remember
to replace the cap and clean up any spilled fluid.
5-24

If you get the overheat warning with no sign of steam,
try this for a minute or so:
1. In heavy traffic, let the engine idle in NEUTRAL (N)
while stopped. If it is safe to do so, pull off the road,
with the parking brake applied, shift to PARK (P)
or NEUTRAL (N) and let the engine idle while
you get out and check that the cooling fan is
working.
2. If the fan is working and the temperature gauge
needle has not returned to its normal position
within a few minutes, stop the engine and remove
the ignition key.
Look for leaks at the radiator hoses and
connections, heater hoses and connections,
radiator, and water pump. Be careful when checking
these areas as they will probably still be hot. If
you find a major leak or other problems that may
have caused the engine to overheat, do not run the
engine until these problems have been corrected.
If you do not find anything wrong, you should check
the engine coolant level. SeeEngine Coolant on
page 5-25. You should also check the air intake
area below the front bumper to ensure that it is clear
of leaves and road grime.3. Turn off your air conditioning and turn on your
heater to full hot at the highest fan speed and
open the window as necessary.
If you no longer have the overheat warning, you can
drive. Just to be safe, drive slower for about 10 minutes.
If the warning doesn’t come back on, you can drive
normally.
If the warning continues, pull over, stop, and park your
vehicle right away.
If there’s still no sign of steam, you can idle the engine
for three minutes while you’re parked. If you still
have the warning,turn off the engine and get everyone
out of the vehicleuntil it cools down.
You may decide not to lift the hood but to get service
help right away.
5-30

The coolant level should be at or above the COLD FILL
mark. If it isn’t, you may have a leak at the pressure
cap or in the radiator hoses, heater hoses, radiator,
water pump, or somewhere else in the cooling system.
{CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Do not touch them. If
you do, you can be burned.
Do not run the engine if there is a leak. If you
run the engine, it could lose all coolant. That
could cause an engine re, and you could be
burned. Get any leak xed before you drive
the vehicle.
If there seems to be no leak, with the engine on, check
to see if the electric engine cooling fan is running. If
the engine is overheating, the fan should be running.
If it isn’t, your vehicle needs service.Notice:If you operate the engine without coolant
or fail to maintain the cooling system properly,
you could damage the engine. The repairs would not
be covered by your warranty. Always follow the
maintenance schedule in this manual for
maintaining your cooling system. SeeCooling
System on page 5-31for more information.
Notice:Using coolant other than DEX-COOL
®may
cause premature engine, heater core or radiator
corrosion. In addition, the engine coolant may
require changing sooner, at 30,000 miles (50 000 km)
or 24 months, whichever occurs rst. Any repairs
would not be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your vehicle.
5-32

Don’t let the other end touch anything until the next
step. The other end of the negative (−) cable
does not go to the dead battery. It goes to a heavy,
unpainted metal engine part or to a remote
negative (−) terminal on the vehicle with the dead
battery.9. Connect the other end of the negative (−) cable at
least 18 inches (45 cm) away from the dead battery,
but not near engine parts that move. The electrical
connection is just as good there, and the chance
of sparks getting back to the battery is much less.
10. Now start the vehicle with the good battery and run
the engine for a while.
11. Try to start the vehicle that has the dead battery. If
it won’t start after a few tries, it probably needs
service.
Replace any battery covers.
Notice:If the jumper cables are removed in the
wrong order, electrical shorting may occur and
damage the vehicle. The repairs would not be
covered by your warranty. Remove the jumper
cables in the correct order, making sure that the
cables do not touch each other or other metal.
5-45

4. While holding the assembly, turn the appropriate
bulb holder counterclockwise to release it from the
housing.
5. Remove the bulb from the holder by pushing it in
and turning it counterclockwise. The turn signal
bulb must have amber colored glass.
6. Install the new bulb into the bulb holder by pushing
it into the holder and turning it clockwise.
7. Insert the new bulb into the bulb holder and install
the bulb holder into the lamp housing, ensuring that
the holder locks securely into place.
8. Ensure that the lamp assembly clips are seated
correctly. Fit the housing to the body, ensuring
that the locating pegs snap into the clips and install
and tighten the attaching nuts to the correct
torque.
9. Check the light operation.Replacement Bulbs
Exterior Lamp Bulb Number
Back-up Lamp 1156
Front Sidemarker Lamp 168
Front Turn Signal and
Parking Lamp1157NA
Headlamps
High-Beam
Low-BeamH9
H11
Rear Turn Signal 1156NA
Stop/Taillamp 1157
For any bulb not listed here contact your dealer.
Windshield Wiper Blade
Replacement
Windshield wiper blades should be inspected at least
twice a year for wear or cracking. SeeOwner Checks
and Services on page 6-9for more information.
To replace the wiper blade assembly:
1. Lift the wiper up from the windshield and set into
the vertically-locked position.
2. Press the tab that holds the wiper blade to the arm.
3. Slide the blade down and off the arm.
4. Slide in the new blade and snap into place.
5-50

Tires
Your new vehicle comes with high-quality tires made by
a leading tire manufacturer. If you ever have questions
about your tire warranty and where to obtain service,
see your GM Warranty booklet for details. For additional
information refer to the tire manufacturer’s booklet
included with your vehicle’s Owner’s Manual.
{CAUTION:
Poorly maintained and improperly used tires
are dangerous.
Overloading your tires can cause
overheating as a result of too much
friction. You could have an air-out and a
serious accident. See “Loading Your
Vehicle” in the Index.
Underinated tires pose the same danger
as overloaded tires. The resulting accident
could cause serious injury. Check all tires
frequently to maintain the recommended
pressure. Tire pressure should be checked
when your tires are cold.
CAUTION: (Continued)
CAUTION: (Continued)

Overinated tires are more likely to be
cut, punctured or broken by a sudden
impact — such as when you hit a pothole.
Keep tires at the recommended pressure.
Worn, old tires can cause accidents. If
your tread is badly worn, or if your tires
have been damaged, replace them.
Notice:If your vehicle has low-prole tires, they
are more susceptible to damage from road hazards
or curb impact than standard prole tires. Tire
and or wheel assembly damage can occur when
coming into contact with road hazards like, potholes
or sharp edged objects or when sliding into a
curb. Your GM warranty does not cover this type of
damage. Keep tires set to the correct ination
pressure and, when possible avoid contact with
curbs, potholes and other road hazards.
5-51

(A) Tire Size:The tire size is a combination of letters
and numbers used to define a particular tire’s width,
height, aspect ratio, construction type and service
description. See the “Tire Size” illustration later in this
section for more detail.
(B) Department of Transportation (DOT):The
Department of Transportation (DOT) code indicates that
the tire is in compliance with the U.S. Department of
Transportation Motor Vehicle Safety Standards.
(C) Tire Identication Number (TIN):The letters and
numbers following DOT code are the Tire Identification
Number (TIN). The TIN shows the manufacturer
and plant code, tire size, and date the tire was
manufactured. The TIN is molded onto both sides of the
tire, although only one side may have the date of
manufacture.(D) Tire Ply Material:The type of cord and number of
plies in the sidewall and under the tread.
(E) Uniform Tire Quality Grading (UTQG):Tire
manufacturers are required to grade tires based on three
performance factors: treadwear, traction and
temperature resistance. For more information see
Uniform Tire Quality Grading on page 5-66.
(F) Maximum Cold Ination Load Limit:Maximum
load that can be carried and the maximum pressure
needed to support that load. For information on
recommended tire pressure seeInflation - Tire Pressure
on page 5-58andLoading Your Vehicle on page 4-30.
5-53

(A) Temporary Use Only:The compact spare tire or
temporary use tire has a tread life of approximately
3,000 miles (5 000 km) and should not be driven
at speeds over 65 mph (105 km/h). The compact spare
tire is for emergency use when a regular road tire
has lost air and gone flat. SeeCompact Spare Tire on
page 5-77andIf a Tire Goes Flat on page 5-70.
(B) Tire Ply Material:The type of cord and number of
plies in the sidewall and under the tread.
(C) Tire Identication Number (TIN):The Tire
Identification Number (TIN). The TIN shows the
manufacturer and plant code, tire size, and date the tire
was manufactured. The TIN is molded onto both
sides of the tire, although only one side may have the
date of manufacture.
(D) Maximum Cold Ination Load Limit:Maximum
load that can be carried and the maximum pressure
needed to support that load. SeeCompact Spare Tire
on page 5-77andLoading Your Vehicle on page 4-30.
(E) Tire Ination:The temporary use tire or compact
spare tire should be inflated to 60 psi (420 kPa).
For more information on tire pressure and inflation see
Inflation - Tire Pressure on page 5-58.
(F) Tire Size:A combination of letters and numbers
define a tire’s width, height, aspect ratio, construction
type and service description. The letter “T” as the
first character in the tire size means the tire is for
temporary use only.
Compact Spare Tire Example
5-54