2004 NISSAN TERRANO length

4. Measure frictional surfaces and projected portions of frictiondisc, friction plate and spring plate.
If any part has worn beyond the wear limit, replace it with a new
one that is the same thickness as the projected portion. Wear limit:0.1 mm (0.004 in) or less
Adjustment
FRICTION DISC AND FRICTION PLATE END PLAY
End play of friction disc and friction plate can be calculated by using
the following equation and should be adjusted within the following
range.
Adjustment can be made by selecting friction disc having two dif-
ferent thicknesses. End play E:0.05 - 0.15 mm (0.0020 - 0.0059 in)
E=Aþ(B+C)
A: Length of differential case contact surface to differential case inner bottom.
B: Total thickness of friction discs, friction plates, spring disc and spring plate in differential case on one side.
C: Length of differential case contact surface to back side of side gear.
1. Measure values of ªAº. Standard length A:49.50 - 49.55 mm (1.9488 - 1.9508 in)
SPD403
SPD761
SPD417
LIMITED SLIP DIFFERENTIAL (C200)
Inspection (Cont'd)
PD-45
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Propeller Shaft
GENERAL SPECIFICATIONS
Unit: mm (in)
MODELALLH/TWAGON
Portion Front Rear
Propeller shaft
model 0F71H 2S80B
Number of joints 2
Coupling
method with
transmission Flange type Sleeve type
Types of journal
bearings Solid type (dis-
assembly type) Solid type
Shaft length
(Spider to spi-
der) mm (in) 569 (22.40) 750 (29.53) 950 (37.40)
Shaft outer
diameter mm (in) 65 (2.56) 65 (2.56)
INSPECTION AND ADJUSTMENT
Front propeller shaft
Unit: mm (in)
Propeller shaft model
0F71H
Journal axial play limit 0.02 (0.0008)
Propeller shaft runout limit 0.6 (0.024)
Measuring point A L/2
YPD011
Rear propeller shaft
Unit: mm (in)
Propeller shaft model 2S80B
Journal axial play limit 0.02 (0.0008)
Propeller shaft runout limit 0.6 (0.024) Measuring point A L/2
YPD012
Available snap rings
0F71H models
Unit: mm (in)
Thickness mm (in) Part number
1.25 (0.0492) 37150-2X800
1.30 (0.0512) 37149-2X800
1.35 (0.0531) 37148-2X800
1.40 (0.0551) 37147-2X800
1.45 (0.0571) 37146-2X800
2S80B models
Thickness mm (in) Part number
1.45 (0.0571) 37146-7F000
1.50 (0.0591) 37147-7F000
1.55 (0.0610) 37148-7F000
1.60 (0.0630) 37149-7F000
1.65 (0.0650) 37150-7F000
1.70 (0.0669) 37151-7F000
1.75 (0.0689) 37152-7F000
SERVICE DATA AND SPECIFICATIONS (SDS)
PD-57
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Final Drive
GENERAL SPECIFICATIONS
Front final driveR180A
4-pinion
Oil capacity (Approx.) (Imp pt) 1.3 (2-1/4)
Rear final drive H233B LSD* 4-pinion
Oil capacity (Approx.) (Imp pt) 2.8 (4-7/8)
Model TD27Ti ZD30DDTi
Gear ratio 4.375 4.111
Number of teeth Ring gear 35 37
Drive pinion 8 9
* Limited Slip Differential
INSPECTION AND ADJUSTMENT (R180A)
Ring gear runout
Ring gear runout limit mm (in) 0.05 (0.0020)
Axle bearing adjustment
Axle bearing end play mm (in) 0 - 0.1 (0 - 0.004)
Available axle bearing adjusting shims
Thickness mm (in) Part number0.10 (0.0039) 38233-01G11
0.20 (0.0079) 38233-01G12
0.30 (0.0118) 38233-01G13
0.40 (0.0157) 38233-01G14
Side gear adjustment
Side gear backlash
(Clearance between side gear to
differential case) mm (in)0.10 - 0.20
(0.0039 - 0.0079)
Available side gear thrust washers
Thickness mm (in) Part number 0.75 (0.0295) 38424-W2010
0.78 (0.0307) 38424-W2011
0.81 (0.0319) 38424-W2012
0.84 (0.0331) 38424-W2013
0.87 (0.0343) 38424-W2014
0.90 (0.0354) 38424-W2015
0.93 (0.0366) 38424-W2016
0.96 (0.0378) 38424-W2017
Drive pinion height adjustment
Available pinion height adjusting washers
Thickness mm (in) Part number
3.09 (0.1217) 38154-G2317
3.12 (0.1228) 38154-G2318
3.15 (0.1240) 38154-G2319
3.18 (0.1252) 38154-G2320
3.21 (0.1264) 38154-G2321
3.24 (0.1276) 38154-G2322
3.27 (0.1287) 38154-G2323
3.30 (0.1299) 38154-G2324 3.33 (0.1311) 38154-G2360
3.36 (0.1323) 38154-G2361
3.39 (0.1335) 38154-G2362
3.42 (0.1346) 38154-G2363
3.45 (0.1358) 38154-G2364
3.48 (0.1370) 38154-G2365
3.51 (0.1382) 38154-G2366
3.54 (0.1394) 38154-G2367
3.57 (0.1406) 38154-G2368
3.60 (0.1417) 38154-G2369
3.63 (0.1429) 38154-G2370
3.66 (0.1441) 38154-G2371
Drive pinion preload adjustment
Drive pinion bearing preload
adjusting method Adjusting washer and spacer
Drive pinion preload N×m (kg-cm, in-lb)
With front oil seal 1.2 - 1.6 (12 - 16, 10 - 14) Available drive pinion preload adjusting washers
Thickness mm (in) Part number6.59 (0.2594) 38127-01G00
6.57 (0.2587) 38127-01G01
6.55 (0.2579) 38127-01G02
6.53 (0.2571) 38127-01G03
6.51 (0.2563) 38127-01G04
6.49 (0.2555) 38127-01G05
6.47 (0.2547) 38127-01G06
6.45 (0.2539) 38127-01G07
6.43 (0.2531) 38127-01G08
6.41 (0.2524) 38127-01G09
6.39 (0.2516) 38127-01G10
6.37 (0.2508) 38127-01G11
6.35 (0.2500) 38127-01G12
6.33 (0.2492) 38127-01G13
6.31 (0.2484) 38127-01G14
Available drive pinion preload adjusting spacers
Length mm (in) Part number 52.20 (2.0551) 38130-G2300
52.40 (2.0630) 38131-G2301
52.60 (2.0709) 38132-G2302
52.80 (2.0787) 38133-G2303
53.00 (2.0866) 38134-G2304
53.20 (2.0945) 38135-G2305
SERVICE DATA AND SPECIFICATIONS (SDS)
PD-58
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Drive pinion preload adjustment
Drive pinion bearing preload
adjusting methodAdjusting shim and spacer
Drive pinion preload N×m (kg-cm, in-lb) 1.2 - 2.0 (12 - 16, 10 - 14)
Without front oil seal 0.8 - 1.3 (8 - 13, 6.9 - 11.3) Available drive pinion preload adjusting shims
Thickness mm (in) Part number2.31 (0.0909) 38125-82100
2.33 (0.0917) 38126-82100
2.35 (0.0925) 38127-82100
2.37 (0.0933) 38128-82100
2.39 (0.0941) 38129-82100
2.41 (0.0949) 38130-82100
2.43 (0.0957) 38131-82100
2.45 (0.0965) 38132-82100
2.47 (0.0972) 38133-82100
2.49 (0.0980) 38134-82100
2.51 (0.0988) 38135-82100
2.53 (0.0996) 38136-82100
2.55 (0.1004) 38137-82100
2.57 (0.1012) 38138-82100
2.59 (0.1020) 38139-82100
Available drive pinion preload adjusting spacers
Length mm (in) Part number 4.50 (0.1772) 38165-76000
4.75 (0.1870) 38166-76000
5.00 (0.1969) 38167-76000
5.25 (0.2067) 38166-01J00
5.50 (0.2165) 38166-01J10
Total preload adjustment
Total preload N×m (kg-cm, in-lb) 1.5 - 2.9 (15 - 30, 13 - 26)
Ring gear backlash mm (in) 0.10 - 0.20 (0.0039 - 0.0079)
Side bearing adjusting method Side adjuster
SERVICE DATA AND SPECIFICATIONS (SDS)
Final Drive (Cont'd)
PD-60
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TOE-IN
1. Mark a base line across the tread.
After lowering front of vehicle, move it up and down to elimi-
nate friction, and set steering wheel in straight ahead position.
2. Measure toe-in.
Measure distance ªAº and ªBº at the same height as hub cen-
ter.Toe-in (Unladen):Refer to SDS, FA-39.
Toe-in = A þ B
3. Adjust toe-in by varying the length of steering tie-rods.
(1) Loosen clamp bolts or lock nuts.
(2) Adjust toe-in by turning the left and right tie-rod tubes an equal amount.
Make sure that the tie-rod bars are screwed into the tie-rod
tube more than 32.5 mm (1.280 in).
Make sure that the tie-rods are the same length. Standard length (A = B):287 mm (11.30 in)
(3) Tighten clamp bolts or lock nuts, to the specified torque.
SMA123
EFA010
EFA011
YFA018
YFA019
CHECK AND ADJUSTMENT
Front Wheel Alignment (Cont'd)
FA-11
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FRONT WHEEL TURNING ANGLE
1. Set wheels in straight ahead position and then move vehicleforward until front wheels rest on turning radius gauge properly.
2. Rotate steering wheel all the way right and left; measure turn- ing angle.Wheel turning angle: Refer to SDS, FA-39.
3. Adjust by stopper bolt if necessary. Standard length ªL
2º:
26.5 mm (1.043 in)
Drive Shaft
I Check for grease leakage or other damage.
SMA127
SFA898
EFA016
SFA901
CHECK AND ADJUSTMENT
Front Wheel Alignment (Cont'd)
FA-12
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FINAL DRIVE SIDE
Ð TS82F type Ð
1. Install new small boot band, boot and side joint housing to driveshaft.
Cover drive shaft serration with tape so as not to damage boot
during installation.
2. Install spider assembly securely, ensuring marks are properly aligned.
I Press-fit with spider assembly serration chamfer facing
shaft.
3. Install new snap ring.
4. Pack with grease. Specified amount of grease:190 - 210 g (6.70 - 7.41 oz)
5. Set boot so that it does not swell and deform when its length is ªLº.Length ªLº = 102 - 104 mm (4.02 - 4.09 in)
Make sure that boot is properly installed on the drive shaft
groove.
6. The rubber cover comes with clamps on both ends. Firmly clinch the clamp to the end which is wider in diameter and
repeat the procedure at the narrower end. Use the appropriate
tool.
SFA800
SFA397
SFA882
SFA883
SFA395
FRONT AXLE Ð Drive Shaft
Assembly (Cont'd)
FA-26
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7. Install new plug seal to slide joint housing by lightly tapping it.
Apply sealant to mating surface of plug seal.
WHEEL SIDE (ZF100)
1. Install new small boot band and boot on drive shaft.
Cover drive shaft serration with tape so as not to damage boot
during installation.
2. Set joint assembly onto drive shaft by lightly tapping it.Install joint assembly securely, ensuring marks which were
made during disassembly are properly aligned.
3. Pack drive shaft with specified amount of grease. Specified amount of grease:100 - 120 g (3.53 - 4.23 oz)
4. Set boot so that is does not swell and deform when its length is ªLº.Length ªLº = 96 - 98 mm (3.78 - 3.86 in)
Make sure that boot is properly installed on the drive shaft
groove.
SFA472
SFA800
SFA884
SFA885
YFA011
FRONT AXLE Ð Drive Shaft
Assembly (Cont'd)
FA-27
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