Page 338 of 1833

SYSTEM Ð ENGINE CONTROL system
Malfunction
SYMPTOM
Reference page
Feature of symptom, Check pointROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEAT/HIGH ENGINE COOLANT TEMPERATURE
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
ABNORMAL SMOKE COLOR
DEAD BATTERY (UNDER CHARGE)
Malfunction indicator lamp illuminates.
Can be detected by CONSULT-II?
Fuel cut BLACK SMOKE
WHITE SMOKEWarranty symptom code
AG AH AJ AK AL AM AP HA
ENGINE CONTROL
Start signal circuit*a, *b EC-253 *3
PNP switch circuit *a, *b
1 1 EC-256
*c
Accelerator position switch (Idle) cir-
cuit *a, *c
EC-130
*b 1 1 *4
Accelerator position switch (Full) cir-
cuit *a, *b 1 1 EC-130
Ignition switch circuit *a
EC-79
*b *5
Power supply for ECM circuit *a
111
EC-79
*b
1 - 5: The numbers refer to the order of inspection.
(continued on next page)
*a: Open
*b: Short
*c: Ground short
*d: Noise
*3: Start control does not function.
*4: Accelerator position sensor NG signal is output.
*5: Engine does not stop.
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
Symptom Matrix Chart (Cont'd)
EC-63
http://vnx.su/
Page 341 of 1833

CONSULT-II Reference Value in Data Monitor
Mode
Remarks:
ISpecification data are reference values.
I Specification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly related to their components signals/values/operations.
MONITOR ITEM CONDITION SPECIFICATION
CKPS×RPM (TDC) ITachometer: Connect
I Run engine and compare the CONSULT-II value with tachometer indication. Almost the same speed as the
tachometer indication.
CMPS×RPM-PUMP
COOLAN TEMP/S IEngine: After warming up More than 70ÉC (158ÉF)
VHCL SPEED SE ITurn drive wheels and compare the CONSULT-II value with speedometer indication. Almost the same speed as the
speedometer indication
FUEL TEMP SEN IEngine: After warming up More than 40ÉC (104ÉF)
ACCEL POS SEN I
Ignition switch: ON
(Engine stopped) Accelerator pedal: fully released
0.40 - 0.60V
Accelerator pedal: fully depressed Approx. 4.5V
FULL ACCEL SW I
Ignition switch: ON
(Engine stopped) Accelerator pedal: fully depressed ON
Except above
OFF
ACCEL SW (FC) I
Ignition switch: ON
(Engine stopped) Accelerator pedal: fully released
CLOSE
Accelerator pedal: slightly open OPEN
OFF ACCEL SW I
Ignition switch: ON
(Engine stopped) Accelerator pedal: fully released
ON
Accelerator pedal: slightly open OFF
SPILL/V IEngine: After warming up Approx. 13ÉCA
BATTERY VOLT IIgnition switch: ON (Engine stopped) 11 - 14V
P/N POSI SW IIgnition switch: ON Shift lever: Park/Neutral
ON
Except above OFF
START SIGNAL IIgnition switch: ON ,START ,ON OFF ,ON ,OFF
AIR COND SIG I
Engine: After warming up, idle the
engine Air conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)
ON
BRAKE SW IIgnition switch: ON Brake pedal: depressed ON
Brake pedal: released OFF
IGN SW IIgnition switch: ON ,OFF ON ,OFF
WARM UP SW IIgnition switch: ON Heat up switch: ON ON
Heat up switch: OFF OFF
MAS AIR/FL SE I
Engine: After warming up
I Air conditioner switch: OFF
I Shift lever: Neutral position
I No-load Idle 1.6 - 2.0V
DECELER F/CUT IEngine: After warming up Idle OFF
INJ TIMG C/V IEngine: After warming up, idle the engine. Approx. 50 - 70%
AIR COND RLY I
Engine: After warming up, idle the
engine Air conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)
ON
GLOW RLY IRefer to EC-244.
COOLING FAN I
When cooling fan is stopped. OFF
I When cooling fan operates. ON
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
EC-66
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Page 342 of 1833

MONITOR ITEMCONDITION SPECIFICATION
EGR VOL CON/V I
Engine: After warming up
I Air conditioner switch: ªOFFº
I Shift lever: Neutral position
I No-load After 1 minute of idling More than 10 steps
Revving engine from idle to 3,200 rpm 0 step
VNT S/V 1 I
Engine: After warming up
I Air conditioner switch: ªOFFº
I Shift lever: Neutral position
I No-load Idle Approx. 56%
2,000 rpm Approx. 20%
BARO SEN IIgnition switch: ON Altitude
Approx.0m(0ft): Approx. 100.62
kPa (1.0062 bar, 1.026 kg/cm
2,
14.59 psi)
Approx. 1,000 m (3,281 ft): Approx.
88.95 kPa (0.8895 bar, 0.907
kg/cm
2, 12.90 psi)
Approx. 1,500 m (4,922 ft): Approx.
83.16 kPa (0.8316 bar, 0.848
kg/cm
2, 12.06 psi)
Approx. 2,000 m (6,562 ft): Approx.
78.36 kPa (0.7836 bar, 0.799
kg/cm
2, 11.36 psi)
SWRL CON S/V 1 I
Lift up the vehicle
I Engine: After warming up let it idle for
more than 1 second.
I Air conditioner switch: ªOFFº
I No-load Shift lever: Except ªPº and ªNeutralº posi-
tions
ON
Shift lever: Neutral position OFF
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
CONSULT-II Reference Value in Data Monitor
Mode (Cont'd)
EC-67
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Page 345 of 1833
ECM HARNESS CONNECTOR TERMINAL LAYOUT
ECM INSPECTION TABLE
Remarks: Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may damage the
ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
MINAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage and Pulse
Signal)
2LG Intake air control valve
control solenoid valve Engine is running.
BATTERY VOLTAGE
(11 - 14V)
Ignition switch ªOFFº
For a few seconds after turning ignition
switch ªOFFº Approximately 0.1V
4 G ECM relay (Self-shutoff) Ignition switch ªONº
Ignition switch ªOFFº
For a few seconds after turning ignition
switch ªOFFº
Approximately 0.25V
Ignition switch ªOFFº
More than a few seconds after turning igni-
tion switch ªOFFº BATTERY VOLTAGE
(11 - 14V)
SEF064P
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
ECM Terminals and Reference Value (Cont'd)
EC-70
http://vnx.su/
Page 346 of 1833

TER-
MINAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage and Pulse
Signal)
5 L/B Tachometer Engine is running.
Warm-up condition
Idle speed
Approximately 5.7V
SEF255Z
Engine is running.
Warm-up condition
Engine speed is 2,000 rpmApproximately 6V
SEF256Z
6 Y Engine oil lamp
Ignition switch ªONº
Approximately 0V
Engine is running.
BATTERY VOLTAGE (11 -
14V)
14 LG/R Cooling fan relay Engine is running.
Cooling fan is not operating
BATTERY VOLTAGE
(11 - 14V)
Engine is running.
Cooling fan is operating Approximately 0.1V
15 G/PU Air conditioner relay Engine is running.
Air conditioner switch is ªOFFº
BATTERY VOLTAGE
(11 - 14V)
Engine is running.
Both air conditioner switch and blower fan
switch are ªONº
(Compressor is operating) Approximately 0.1V
16 G/W Glow lamp Ignition switch ªONº
Glow lamp is ªONº
Approximately 1V
Ignition switch ªONº
Glow lamp is ªOFFº BATTERY VOLTAGE
(11 - 14V)
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
ECM Terminals and Reference Value (Cont'd)
EC-71
http://vnx.su/
Page 347 of 1833

TER-
MINAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage and Pulse
Signal)
17 G/Y Stop lamp switch Ignition switch ªONº
Brake pedal fully released
Approximately 0V
Ignition switch ªONº
Brake pedal depressed BATTERY VOLTAGE
(11 - 14V)
18 L Malfunction indicator Ignition switch ªONº
Approximately 1V
Engine is running.
Idle speed BATTERY VOLTAGE
(11 - 14V)
19 LG/W Engine coolant tempera-
ture sensor Engine is running.
Approximately 0 - 4.8V
Output voltage varies with
engine coolant temperature
20 PU Start signal Ignition switch ªONº
Approximately 0V
Ignition switch ªSTARTº
BATTERY VOLTAGE
(11 - 14V)
21 G/R Air conditioner switch Engine is running.
Air conditioner switch is ªOFFº
BATTERY VOLTAGE
(11 - 14V)
Engine is running.
Both air conditioner switch and blower fan
switch are ªONº
(Compressor is operating) Approximately 0.1V
22 BR/Y
(A/T)
G
(M/T) Park/Neutral position
switch Ignition switch ªONº
Gear position is ªNeutralº (M/T models)
Gear position is ªPº or ªNº (A/T models)
Approximately 0V
Ignition switch ªONº
Except the above gear position BATTERY VOLTAGE
(11 - 14V)
23 G Accelerator position sen-
sor Ignition switch ªONº
Accelerator pedal fully released
0.4 - 0.6V
Ignition switch ªONº
Accelerator pedal fully depressed Approximately 4.5V
24 G/Y A/T signal No. 1 Engine is running.
Warm-up condition
Idle speed Voltage goes high up once in
a few seconds
SEF448Z
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
ECM Terminals and Reference Value (Cont'd)
EC-72
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Page 348 of 1833

TER-
MINAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage and Pulse
Signal)
26 Y/B Vehicle speed sensor Engine is running.
Lift up the vehicle
In 1st gear position
Vehicle speed is 10 km/h (6 MPH)
0 - Approximately 4.8V
SEF257Z
Engine is running.
Lift up the vehicle
In 2nd gear position
Vehicle speed is 30 km/h (19 MPH)Approximately 2.2V
SEF258Z
27 R/L
Engine oil pressure
switch-2 Ignition switch ªONº
Approximately 0V
Engine is running.
BATTERY VOLTAGE (11 -
14V)
29 LG/R Accelerator switch (F/C) Ignition switch ªONº
Accelerator pedal fully released
BATTERY VOLTAGE
(11 - 14V)
Ignition switch ªONº
Accelerator pedal depressed Approximately 0V
30 LG/Y A/T signal No. 3 Engine is running.
Warm-up condition
Idle speed
Approximately 0V
Engine is running.
Warm-up condition
Engine speed is 2,000 rpm Approximately 7.7V
31 L/Y Accelerator position
switch (Idle) Ignition switch ªONº
Accelerator pedal fully released
BATTERY VOLTAGE
(11 - 14V)
Ignition switch ªONº
Accelerator pedal depressed Approximately 0V
32 R/L Accelerator position
switch (Full) Ignition switch ªONº
Accelerator pedal released
Approximately 0V
Ignition switch ªONº
Accelerator pedal fully depressed BATTERY VOLTAGE
(11 - 14V)
33 G Electronic control fuel
injection pump Engine is running.
Warm-up condition
Idle speed
Approximately 2.5V
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
ECM Terminals and Reference Value (Cont'd)
EC-73
http://vnx.su/
Page 349 of 1833

TER-
MINAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage and Pulse
Signal)
35 R Mass air flow sensor Engine is running.
Warm-up condition
Idle speed 1.6 - 2.0V
37 LG/R A/T signal No. 2 Engine is running.
Warm-up condition
Idle speed Voltage goes high up once in
a few seconds
SEF448Z
38 B/W Ignition switch
Ignition switch ªOFFº
0V
Ignition switch ªONº
BATTERY VOLTAGE
(11 - 14V)
39
43 B
B
ECM ground Engine is running.
Idle speed Approximately 0V
40 R Electronic control fuel
injection pump Engine is running.
Warm-up condition
Idle speed
Approximately 2.5V
42 OR Data link connector Engine is running.
Idle speed (CONSULT-II is connected and
turned on) Approximately 0V
64 OR/B Approximately 0V
65 OR/W Less than 9V
44 L/G Crankshaft position sen-
sor (TDC) Engine is running.
Warm-up condition
Idle speed
Approximately 0V
SEF333Y
Engine is running.
Warm-up condition
Engine speed is 2,000 rpmApproximately 0V
SEF334Y
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
ECM Terminals and Reference Value (Cont'd)
EC-74
http://vnx.su/