Page 249 of 1833
OIL FILTER
The oil filter is an element type. Refer to ªChanging Oil Filterº in MA
section.
Oil Cooler
REMOVAL AND INSTALLATION
1. Drain engine oil and coolant.Remove catalyst and turbocharger. Refer to ªCATALYST AND
TURBOCHARGERº in EM section.
2. Remove bolts A to C then remove oil cooler assembly.
I Do not remove ªDº nuts when removing oil cooler assem-
bly.
Bolt length: A: 20 mm (0.79 in)
B: 45 mm (1.77 in)
C: 65 mm (2.56 in)
3. Installation is in reverse order of removal.
I Do not spill coolant on the drive belt.
INSPECTION
1. Check oil cooler for cracks.
2. Check oil cooler for clogging by blowing through coolant inlet.
If necessary, replace oil cooler assembly.
YLC030
JLC381B
ENGINE LUBRICATION SYSTEMZD
Oil Jet (Cont'd)
LC-8
http://vnx.su/
Page 265 of 1833
Oil Filter Bracket
q1O-ring
q
2Oil pump relief valve q
3Oil filter
q
4Oil filter bracket q
5Oil filter relief valve
q
6Protection shield
OIL PUMP RELIEF VALVE INSPECTION
1. Visually inspect components for wear and damage.
2. Coat relief valve with engine oil and check that it falls smoothly into the valve hole by its own weight.
If damaged, replace oil pump relief valve set.
OIL FILTER RELIEF VALVE INSPECTION
Inspect oil filter short valve for movement, cracks and breaks by
pushing the ball.
If damaged, replace oil filter bracket assembly.
NLC056
ENGINE LUBRICATION SYSTEMTD27Ti
LC-24
http://vnx.su/
Page 266 of 1833
Oil Cooler
q1Oil pressure switch
q
2Regulator valve q
3Oil cooler element
q
4Oil filter relief valve q
5O-ring
OIL COOLER RELIEF VALVE INSPECTION
Inspect oil cooler relief valve for movement, cracks and breaks by
pushing the ball.
If damaged, replace oil cooler relief valve set.
REGULATOR VALVE INSPECTION
1. Visually inspect components for wear and damage.
2. Coat regulator valve with engine oil and check that it falls
smoothly into the valve hole by its own weight.
If damaged, replace regulator valve set.
YLC067
ENGINE LUBRICATION SYSTEMTD27Ti
LC-25
http://vnx.su/
Page 576 of 1833

Diagnostic Procedure
1 OVERALL FUNCTION CHECK-I
1. Turn ignition switch ªONº.
2. Check oil pressure warning lamp in combination meter illumination.Oil pressure warning lamp should illuminate after turning ignition switch ªONº immediately.
OK or NG
OK EGO TO 2.
NG EGO TO 8.
2 CHECK ENGINE OIL LEVEL
1. Turn ignition switch ªOFFº.
2. Check engine oil level.
SMA885BEngine oil level: Between L and H
OK or NG
OK EGO TO 4.
NG EGO TO 3.
3 DETECT MALFUNCTIONING PART
Check the following.
ICheck area around drain plug and oil filter for oil leakage.
I Check area around cylinder block oil gallery.
EIf NG, repair or replace. Refer to EM and LC sections.
4 OVERALL FUNCTION CHECK-II
1. Turn ignition switch ªONº and wait at least 3 seconds.
2. Start engine and let it idle.
3. Check oil pressure warning lamp illumination.
Oil pressure warning lamp should go off.
OK or NG
OK EGO TO 5.
NG EGO TO 14.
5 OVERALL FUNCTION CHECK-III
1. Warm up engine to the normal operating temperature.
2. Keep engine speed between 3,600 to 4,200 rpm at least 30 seconds.
3. Check oil pressure warning lamp illumination.
Oil pressure warning lamp should not illuminate.
OK or NG
OK EGO TO 6.
NG EGO TO 24.
ENGINE OIL PRESSURE SWITCHZD30DDTi
EC-301
http://vnx.su/
Page 918 of 1833

9. Vehicle Does Not Creep Backward In ªRºPosition
SYMPTOM:
Vehicle does not creep backward when selecting ªRº position.
Check A/T fluid level again.
OK
ENG Refill ATF.
qA
NG in both ª1º
and ªRº positions
Check stall revolution with selector
lever in ª1º and ªRº positions.
OK OK in ª1º position
NG in ªRº position
E1. Remove control valve
assembly. Refer to AT-118.
2. Check the following items:
I Valves to control line pres-
sure (Pressure regulator
valve, pressure modifier
valve, pilot valve and pilot
filter)
I Line pressure solenoid valve
3. Disassemble A/T.
4. Check the following items:
I Oil pump assembly
I Torque converter
I Reverse clutch assembly
I High clutch assembly
I Low & reverse brake assem-
bly
I Low one-way clutch
1. Remove control valve
assembly. Refer to AT-118.
2. Check the following items:
I Valves to control line pres-
sure (Pressure regulator
valve, pressure modifier
valve, pilot valve and pilot
filter)
I Line pressure solenoid valve
3. Disassemble A/T.
4. Check the following items:
I Oil pump assembly
I Torque converter
I Reverse clutch assembly
I High clutch assembly
Check line pressure at idle with
selector lever in ªRº position. Refer to
ªLine Pressure Testº, AT-30.
OK
ENG
1. Remove control valve
assembly. Refer to AT-118.
2. Check the following items:
I Valves to control line pres-
sure (Pressure regulator
valve, pressure modifier
valve, pilot valve and pilot
filter)
I Line pressure solenoid valve
3. Disassemble A/T.
4. Check the following item:
I Oil pump assembly
1. Remove oil pan.
2. Check A/T fluid condition.
NG OK
q
A
Check again.
OK
ENG 1. Perform TCM input/output
signal inspection.
2. If NG, recheck TCM pin ter- minals for damage or loose
connection with harness con-
nector.
INSPECTION END
SAT638A
SAT493G
SAT494G
SAT171B
HH
H
H
H
H
H
H
DIAGNOSTIC PROCEDURES FOR SYMPTOMS
AT-105
http://vnx.su/
Page 919 of 1833

10. Vehicle Does Not Creep Forward In ªDº, ª2ºOr ª1º Position
SYMPTOM:
Vehicle does not creep forward when selecting ªDº, ª2º or ª1º
position.
Check A/T fluid level again.
OK
ENG Refill ATF.
qA
Check stall revolution with selector lever in
ªDº position. Refer to ªSTALL TESTº, AT-27.
OK
ENG1. Remove control valve
assembly. Refer to
AT-118.
2. Check the following items:
I Valves to control line
pressure (Pressure
regulator valve, pres-
sure modifier valve,
pilot valve and pilot
filter)
I Line pressure sole-
noid valve
3. Disassemble A/T.
4. Check the following items:
I Oil pump assembly
I Forward clutch
assembly
I Forward one-way
clutch
I Low one-way clutch
I Low & reverse brake
assembly
I Torque converter
Check line pressure at idle with selector
lever in ªDº position. Refer to ªLine Pressure
Testº, AT-30.
OK NG
1. Remove control valve assembly. Refer to AT-118.
2. Check the following items:
I Valves to control line pressure
(Pressure regulator valve, pressure
modifier valve, pilot valve and pilot
filter)
I Line pressure solenoid valve
3. Disassemble A/T.
4. Check the following item:
I Oil pump assembly
1. Remove oil pan.
2. Check A/T fluid condition.
OK
ENG qA
Check again.
OK
ENG 1. Perform TCM input/
output signal inspec-
tion.
2. If NG, recheck TCM pin terminals for
damage or loose
connection with har-
ness connector.
INSPECTION END
SAT638A
SAT493G
SAT494G
SAT171B
HH
H
H
H
HH
H
DIAGNOSTIC PROCEDURES FOR SYMPTOMS
AT-106
http://vnx.su/
Page 920 of 1833

11. Vehicle Cannot Be Started From D1
SYMPTOM:
Vehicle cannot be started from D1on Cruise test Ð Part 1.
Is 9. Vehicle Does Not Creep Backward In
ªRº Position OK?
Ye s
ENoGo to 9. Vehicle Does Not
Creep Backward In ªRº
Position, AT-105.
Does self-diagnosis show damage to
vehicle speed sensor×A/T (revolution
sensor), shift solenoid valve A, B or
vehicle speed sensor×MTR after cruise
test?
No
EYe sCheck damaged circuit.
Refer to AT-52, AT-56,
AT-65 or AT-68.
Check throttle (accelerator) position sen-
sor. Refer to EC section [TROUBLE
DIAGNOSIS FOR ªTHROTTLE (ACCEL)
POSI SENº].
OK
ENGRepair or replace throttle
(accelerator) position sen-
sor.
Check line pressure at stall point with
selector lever in ªDº position. Refer to
ªLine Pressure Testº, AT-30.
OK
ENG
1. Remove control valveassembly. Refer to
AT-118.
2. Check the following items:
I Shift valve A
I Shift valve B
I Shift solenoid valve A
I Shift solenoid valve B
I Pilot valve
I Pilot filter
3. Disassemble A/T.
4. Check the following items:
I Forward clutch assembly
I Forward one-way clutch
I Low one-way clutch
I High clutch assembly
I Torque converter
I Oil pump assembly
1. Remove oil pan.
2. Check A/T fluid condition.
OK
ENG
1. Remove control valve assembly. Refer to AT-118.
2. Check the following items:
I Shift valve A
I Shift valve B
I Shift solenoid valve A
I Shift solenoid valve B
I Pilot valve
I Pilot filter
OKFOK
Check again.
OK
ENG 1. Perform TCM input/
output signal inspection.
2. If NG, recheck TCM pin terminals for damage or
loose connection with
harness connector.
INSPECTION END
SAT832H
NAT262
SAT494G
SAT171B
H
H
H
H
H
HH
H
DIAGNOSTIC PROCEDURES FOR SYMPTOMS
AT-107
http://vnx.su/
Page 921 of 1833

12. A/T Does Not Shift: D1®D2Or Does Not
Kickdown: D
4® D2
SYMPTOM:
A/T does not shift from D1to D2at the specified speed.
A/T does not shift from D
4to D2when depressing accelerator
pedal fully at the specified speed.
Are 10. Vehicle Does Not Creep Forward
In ªDº, ª2º Or ª1º Position and 11. Vehicle
Cannot Be Started From D
1OK?
Ye s
ENo Go to 10. Vehicle Does
Not Creep Forward In ªDº,
ª2º Or ª1º Position and 11.
Vehicle Cannot Be Started
From D
1, AT-106, AT-107.
Does ªECU INPUT SIGNALSº in
Data Monitor show damage to park/
neutral position switch circuit?
---------------------------------------------------------------------------------------------------------------------- -OR -----------------------------------------------------------------------------------------------------------------------
Does self-diagnosis show damage to
park/neutral position switch circuit?
No
EYe s
Check park/neutral position
switch. Refer to AT-97.
Check vehicle speed sensor×A/T (revolu-
tion sensor) and vehicle speed
sensor×MTR. Refer to AT-52, AT-56.
OK
ENGRepair or replace vehicle
speed sensor×A/T (revolu-
tion sensor) and vehicle
speed sensor×MTR. Refer
to AT-52, AT-56.
Check throttle (accelerator) position sen-
sor. Refer to EC section [TROUBLE
DIAGNOSIS FOR ªTHROTTLE (ACCEL)
POSI SENº (DTC 43)].
OK
ENGRepair or replace throttle
(accelerator) position sen-
sor.
1. Remove oil pan.
2. Check A/T fluid condition.
OK
ENG
1. Remove control valve.Refer to AT-118.
2. Check the following items:
I Shift valve A
I Shift solenoid valve A
I Pilot valve
I Pilot filter
3. Disassemble A/T.
4. Check the following items:
I Servo piston assembly
I Brake band
I Oil pump assembly
1. Remove control valve. Refer to AT-118.
2. Check the following items:
I Shift valve A
I Shift solenoid valve A
I Pilot valve
I Pilot filter
OK
FOK
Check again.
OK
ENG 1. Perform TCM input/
output signal inspection.
2. If NG, recheck TCM pin terminals for damage or
loose connection with
harness connector.
INSPECTION END
SAT146BA
NAT262
SAT171B
H
H
H
H
H
HH
H
DIAGNOSTIC PROCEDURES FOR SYMPTOMS
AT-108
http://vnx.su/